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Harley Davidson FXR2 FXR3 Super Glide Motorcycle 1999 Service Repair Workshop Manual Pdf

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXR2 FXR3 Super Glide Year: 1999 Product Type: Service Repair Workshop Manual Codes Chassis Code: FXR 👋 Introduction Market Position Market Segment: Performance...
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类型: Motorcycle
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斯库: 507994
Harley Davidson FXR2 FXR3 Super Glide Motorcycle 1999 Service Repair Workshop Manual Pdf
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXR2 FXR3 Super Glide
Year:
1999
Product Type:
Service Repair Workshop Manual
Codes
Chassis Code:
FXR
👋 Introduction
Market Position
Market Segment:
Performance Cruiser / American V-Twin
Competitive Analysis
Competitors 1999:
Other Harley-Davidson models (Dyna, Softail), Indian Motorcycles, Custom Cruisers.
Key Features
Fxr Platform Advantage:
Known for its superior handling and chassis dynamics compared to other Harley-Davidson platforms of the era, often favored by riders seeking a more sporting experience.
Value Proposition:
Provides owners and technicians with the definitive guide for maintaining, diagnosing, and repairing the 1999 FXR2, FXR3, and Super Glide models, ensuring optimal performance and longevity.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete factory service, repair, and workshop procedures for 1999 Harley-Davidson FXR2, FXR3, and Super Glide models.
Page Count
Page Count:
Not explicitly stated, but implied to be comprehensive (typical for factory service manuals).
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, tuning, ignition system, fuel system (carburetion), lubrication, cooling (air-cooled), exhaust system, starting system.
Transmission Drivetrain:
Transmission disassembly and assembly, clutch operation and adjustment, final drive belt inspection and replacement, gear shifting mechanisms.
Electrical System:
Wiring diagrams, lighting system, battery maintenance, charging system (alternator/stator), starter motor, instrumentation, fuses and relays, horn, starter solenoid.
Chassis Suspension:
Front fork service and adjustment (including damping), rear shock absorber replacement and adjustment, steering head bearing service, frame inspection and repair.
Braking System:
Front and rear brake caliper service, brake pad replacement, brake fluid bleeding and replacement, master cylinder inspection, brake line routing and inspection.
Wheels Tires:
Wheel bearing inspection and replacement, tire pressure recommendations, wheel removal and installation, spokes and rim maintenance (where applicable).
Bodywork Fittings:
Fairing removal and installation, fuel tank mounting and removal, seat service, fenders, controls (handlebars, levers, pedals), lighting fixtures.
Procedures Included
Maintenance Procedures:
Scheduled maintenance tasks, oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain/belt adjustment and lubrication (if applicable), brake fluid flush, cable adjustments.
Diagnostic Procedures:
Troubleshooting guides for common problems, symptom-based diagnostics, electrical system fault finding, engine performance issues.
Repair Procedures:
Step-by-step instructions for disassembly, component replacement, and reassembly of all major systems.
Torque Specifications:
Critical torque values for engine components, fasteners, suspension, and brake assemblies.
Special Tools:
Identification of Harley-Davidson specific tools or specialized equipment required for certain procedures.
Technical Depth
Technical Depth:
Comprehensive factory-level detail, covering everything from basic rider maintenance to complete engine and transmission rebuilds, including electrical diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable (standard for good quality PDFs).
Print Quality
Print Quality:
Assumed high-quality digital reproduction of original factory documents, suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Completeness
Completeness:
Complete Factory Service Repair Workshop Manual. No extra fees or expiry dates indicated.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Evolution (Evo)
Engine Configuration:
Air-cooled, 45-degree V-twin
Displacement Cc:
1340 cc
Displacement Ci:
82 cu in
Bore X Stroke:
3.496 in x 4.250 in (88.8 mm x 107.95 mm)
Compression Ratio:
Approximately 9.0:1
Valvetrain:
Overhead valves (OHV), two valves per cylinder, pushrod actuated.
Performance
Horsepower Hp:
Approx. 65-70 hp (stock, dependent on tuning and specific model variant)
Torque Ft Lbs:
Approx. 80-85 ft-lbs (stock, dependent on tuning and specific model variant)
Fuel System
Carburetor Type:
Keihin CV (Constant Velocity) 40mm
Fuel Delivery:
Gravity feed from fuel tank via carburetor.
Fuel Type:
Unleaded gasoline, minimum 91 octane recommended.
Ignition System
Ignition Type:
Electronic Ignition (CDI or similar Harley-Davidson system)
Cooling System
Cooling Method:
Air-cooled
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh manual transmission
Clutch Type:
Wet, multi-plate
Primary Drive:
Duplex chain to compensator sprocket
Final Drive:
Belt drive
Features
Transmission Fluid Type:
Harley-Davidson Formula + Transmission/Primary Chain Case Oil or equivalent (e.g., SAE 50)
📐 Dimensions
Exterior
Length:
Approx. 89.4 inches (2271 mm)
Width:
Approx. 33.7 inches (856 mm)
Height:
Approx. 50.4 inches (1280 mm)
Seat Height Laden:
Approx. 27.1 inches (688 mm)
Weights
Dry Weight Lbs:
Approx. 608 lbs (276 kg)
Gross Vehicle Weight Rating Gvwr Lbs:
Approx. 1045 lbs (474 kg)
Fuel Capacity Gal:
5.0 gallons (18.9 L)
Wheels Tires
Front Tire Size:
100/90-19 57H
Rear Tire Size:
130/90-16 67H
Front Wheel Type:
Cast Aluminum or Spoked (model dependent)
Rear Wheel Type:
Cast Aluminum or Spoked (model dependent)
Wheelbase:
Approx. 62.5 inches (1588 mm)
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycles typically do not receive standardized crash test ratings like automobiles. Safety depends on rider skill and adherence to maintenance schedules.
Active Features
Braking System:
Dual disc front brake, single disc rear brake.
Lighting:
Headlight, tail light, brake light, turn signals.
Passive Features
Frame Construction:
Steel cradle frame for rigidity and rider protection.
Controls:
Ergonomically placed handlebars, levers, and foot controls for rider command.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation: speedometer, tachometer (optional/model specific), odometer, trip meter, indicator lights. No advanced infotainment features.
Driver Assistance
Driver Assistance Features:
None (standard for motorcycles of this era).
Connectivity
Connectivity Features:
None (standard for motorcycles of this era).
Engine Management
Engine Management System:
Basic ignition and fuel delivery control, primarily mechanical with electronic ignition assistance.
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
Typically every 5,000 miles or annually, whichever comes first. Consult manual for specific details.
Primary Chain Case Oil Change Interval Miles:
Typically every 5,000 miles or annually.
Transmission Oil Change Interval Miles:
Typically every 10,000 miles or annually.
Spark Plug Replacement Miles:
Refer to manual, typically around 10,000-20,000 miles depending on plug type.
Belt Tension Check Miles:
Check and adjust as needed, typically every 5,000 miles.
Fluid Specifications
Engine Oil Type:
Harley-Davidson 20W50 V-Twin Motorcycle Oil or equivalent meeting Harley-Davidson specification.
Engine Oil Capacity Quarts:
Approximately 4 quarts (3.8 L) with filter change.
Primary Chain Case Oil Type:
Harley-Davidson Formula + Transmission/Primary Chain Case Oil or equivalent.
Primary Chain Case Oil Capacity Quarts:
Approximately 1 quart (0.95 L).
Transmission Oil Type:
Harley-Davidson Formula + Transmission/Primary Chain Case Oil or equivalent (e.g., SAE 50).
Transmission Oil Capacity Quarts:
Approximately 1 quart (0.95 L).
Brake Fluid Type:
DOT 4 (or DOT 5.1 if specified for specific components, check manual for accuracy)
Fork Oil Type Viscosity:
Refer to manual; typically a specific weight fork oil (e.g., 10W or 15W).
Known Issues
Known Issues 1999 Fxr:
Potential for regulator/rectifier failure, primary chain wear, oil leaks (common with age), carburetor tuning sensitivities, some electrical connector issues.
Performance Enhancements:
Manual covers stock configuration but is essential for understanding components for potential upgrades like exhaust, intake, or ignition systems.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Harley-Davidson, established in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines and cruiser motorcycles.
Model Evolution
Fxr Lineage:
The FXR platform, introduced in 1982, was designed with a focus on handling and performance, differentiating it from the Softail and Dyna lines. The FXR2 and FXR3 were later iterations incorporating improvements and styling updates.
Production
Production Period Fxr:
The FXR series was produced from 1982 through the early 2000s, with specific variations like the FXR2 and FXR3 appearing in the late 1990s.
Manufacturing Location:
United States (primarily York, Pennsylvania and Milwaukee, Wisconsin)
🏆 Awards & Recognition
Recognitions
Model Recognition:
The FXR platform is highly regarded by enthusiasts for its balanced chassis and superior handling characteristics compared to other Harley-Davidson models from the same period.
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