🏷️ Basic Information

Make:

Harley-Davidson

Model:

FXST Softail Standard

Year:

2002

Chassis Type:

Softail

Vin Decoder Common Digits:

1HD

👋 Introduction

Market Position:

The 2002 Harley-Davidson FXST Softail Standard represents a quintessential American cruiser, embodying classic styling with a focus on a pure riding experience. It was positioned as a foundational model within the Softail lineup, appealing to riders seeking authentic Harley-Davidson heritage without excessive ornamentation.

Competitive Analysis:

Competed against other American V-twin cruisers like Indian and custom-style motorcycles from Japanese manufacturers. Its strength lay in its established brand loyalty, robust V-twin engine, and iconic styling, offering a distinct alternative to the more performance-oriented or sport-touring motorcycles of the era.

Key Features:

Rigid-look Softail frame with hidden rear suspension, air-cooled Evolution V-twin engine, classic styling cues (fenders, fuel tank, exhaust), wide handlebars, comfortable riding position, and the distinctive Harley-Davidson sound and feel.

📋 Manual Details

Coverage Areas Detailed:

Engine, Fuel System, Ignition System, Transmission, Clutch, Primary Drive, Drive Belt, Suspension (Front and Rear), Brakes (Front and Rear), Wheels, Tires, Frame, Electrical System (Wiring Diagrams, Lighting, Ignition, Charging, Starting), Bodywork, Controls, Instruments, Troubleshooting, Specifications, Maintenance Schedules, Torque Specifications, Lubrication, Emissions Control.

Estimated Page Count:

400-600

Manual Type:

Service Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Systems Covered:

Engine (Evolution Big Twin), Carburetion (Keihin CV), Fuel Delivery, Ignition (Dual Fire), Starter System, Charging System, Primary Drive System (Clutch, Compensator), Transmission (5-Speed Cruise Drive), Belt Drive, Suspension (Telescopic Fork, Shock Absorbers), Braking System (Disc Brakes, Calipers), Wheel and Tire Assembly, Frame and Bodywork, Electrical System Components and Wiring, Lighting, Instrumentation, Controls (Handlebars, Levers, Pedals), Maintenance Procedures.

Procedures Included:

Routine Maintenance, Scheduled Service, Engine Overhaul, Carburetor Tuning and Rebuilding, Ignition System Troubleshooting, Transmission Gearbox Service, Clutch Adjustment and Replacement, Drive Belt Inspection and Tensioning, Fork Seal Replacement, Brake Pad Replacement and Bleeding, Wheel Bearing Service, Electrical System Diagnostics, Wiring Harness Repair, Bulb Replacement, Battery Maintenance, Chassis Lubrication, Torque Wrench Application for all critical fasteners.

Technical Depth:

Comprehensive. Covers from basic maintenance and adjustments to in-depth troubleshooting, diagnostics, and complete component disassembly and reassembly. Includes detailed step-by-step instructions, exploded views, and diagnostic flowcharts.

📊 Manual Specifications

File Format:

PDF

Print Quality:

High Resolution, Sharply Defined Text and Images

Binding Type:

N/A (Digital PDF)

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Engine Type:

Air-cooled, 45-degree V-twin, Evolution (Big Twin)

Displacement:

1449 cc (88 cubic inches)

Bore X Stroke:

3.50 in. x 4.47 in. (88.9 mm x 113.5 mm)

Compression Ratio:

8.9:1

Valve Train:

OHV, 2 valves per cylinder, pushrod actuated

Horsepower Estimated:

60-65 HP (approximate, at crankshaft)

Torque Estimated:

75-80 lb-ft (approximate, at crankshaft)

Fuel Delivery System:

Keihin 38mm CV (Constant Velocity) Carburetor

Fuel Type:

Unleaded gasoline, 91 octane (minimum recommended)

Fuel Tank Capacity:

5.0 US gallons (18.9 L)

Oil Type:

Harley-Davidson 20W-50 or equivalent motorcycle-specific oil

Oil Capacity W Filter:

3.0 US quarts (2.8 L)

Ignition System:

Dual Fire Ignition System

🔧 Transmission

Transmission Type:

5-speed, Constant Mesh, Cruise Drive

Gear Ratios:

1st: 9.342, 2nd: 6.403, 3rd: 4.774, 4th: 3.851, 5th: 3.135

Clutch Type:

Wet, multi-plate

Primary Drive:

Duplex chain, compensator sprocket

Secondary Drive:

Belt Drive, 132-tooth, 1.5-inch wide belt

Transmission Fluid Type:

Harley-Davidson Formula+ or Syn3 (check manual for specific application)

Transmission Fluid Capacity:

24 US fluid ounces (0.71 L)

📐 Dimensions

Length:

93.0 in. (2362 mm)

Width Handlebar:

36.7 in. (932 mm)

Height:

48.0 in. (1219 mm)

Wheelbase:

64.5 in. (1638 mm)

Ground Clearance:

4.7 in. (119 mm)

Seat Height Laden:

27.0 in. (686 mm)

Dry Weight:

633 lbs (287 kg)

Gross Vehicle Weight Rating Gvwr:

1075 lbs (488 kg)

Payload Capacity:

442 lbs (200 kg)

Front Wheel:

16-inch x 3.0-inch steel laced

Rear Wheel:

16-inch x 3.0-inch steel laced

Front Tire Size:

MT90B16 (73H)

Rear Tire Size:

130/90B16 (73H)

Front Suspension:

Telescopic fork, 4.0-inch travel

Rear Suspension:

Swingarm with dual shock absorbers, adjustable pre-load, 3.1-inch travel

🛡️ Safety Features

Safety Ratings:

N/A (Motorcycles are not subject to the same crash test ratings as automobiles)

Active Features:

Dual disc front brakes, single disc rear brake, independent wheel control.

Passive Features:

Robust steel frame, rider ergonomics designed for stability, integrated lighting system.

Front Brake Type:

Dual hydraulic disc, 4-piston calipers

Front Brake Rotor Diameter:

11.5 in. (292 mm)

Rear Brake Type:

Hydraulic disc, 2-piston caliper

Rear Brake Rotor Diameter:

11.5 in. (292 mm)

💡 Technology Features

Infotainment System:

Basic analog instrumentation including speedometer, tachometer (optional on some models), odometer, trip meter, and indicator lights. No factory-installed infotainment or advanced electronic features.

Lighting System:

Halogen headlight, incandescent tail/brake lights, and turn signals.

🔧 Maintenance

First Service Mileage:

1,000 miles (1,600 km) or 3 months

Subsequent Service Mileage:

5,000 miles (8,000 km) or 6 months (whichever comes first)

Oil Change Interval:

Every 5,000 miles (8,000 km) or 6 months

Drive Belt Check Interval:

Every 5,000 miles (8,000 km)

Brake Fluid Flush Interval:

Every 2 years

Engine Oil Specification:

Harley-Davidson 20W-50 motorcycle oil or equivalent API CI-4 certified oil

Transmission Oil Specification:

Harley-Davidson Formula+ transmission fluid or Harley-Davidson Syn3 (check manual for compatibility)

Primary Chain Case Oil Specification:

Harley-Davidson Formula+ transmission fluid or Harley-Davidson Syn3 (check manual for compatibility)

Brake Fluid Specification:

DOT 4 Hydraulic Fluid

Fork Oil Type:

Harley-Davidson Type 'E' or Type 'H' (check specific fork configuration)

Known Issues Common:

Some models may experience carburation issues (stalling, rough idle) requiring adjustment or cleaning. Leaking primary or transmission seals can occur with age. Belt tension requires periodic checking. Early voltage regulator failures were a known concern on some Harley models of this era, though the 2002 may have revised components. Exhaust header leaks can sometimes develop.

📚 Vehicle History

Brand Heritage:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer with a rich history in performance, racing, and cultural influence. Known for its distinctive V-twin engines and rider community.

Model Evolution:

The Softail line, introduced in 1984, revolutionized Harley-Davidson's cruiser design by hiding rear shock absorbers to mimic the rigid hardtail look of classic motorcycles. The FXST Softail Standard is a core model that has seen continuous refinement, adapting to engine upgrades and evolving styling trends while maintaining its classic cruiser appeal.

Production Years Relevant:

The FXST Softail Standard model designation has been in continuous production for many years, with the 2002 model being part of the early 2000s era featuring the 1449cc Evolution engine.

Manufacturing Location:

York, Pennsylvania, USA and Milwaukee, Wisconsin, USA

🏆 Awards & Recognition

Recognitions:

While specific awards for the 2002 FXST Softail Standard are not prominently documented, the Softail platform itself is widely recognized for its enduring appeal, classic styling, and contribution to the cruiser motorcycle segment, solidifying Harley-Davidson's market dominance.