🏷️ Basic Information

Make:

Harley-Davidson

Model:

FXSTB Night Train

Year:

2002

Model Code:

FXSTB

👋 Introduction

Market Position:

The Harley-Davidson FXSTB Night Train represented a stylish, custom cruiser offering in the early 2000s, targeting riders who desired a more aggressive, dark custom aesthetic with a powerful V-twin engine.

Competitive Analysis:

Competed against other factory custom cruisers and high-performance street bikes from brands like Indian, Honda, and Yamaha, differentiating itself with its signature Harley-Davidson V-twin character and extensive customization potential.

Key Features:

Distinctive "chopper"-inspired styling with raked-out front end, lowered profile, Fat Bob fuel tank, and blacked-out components. Powerful Twin Cam 88 engine.

📋 Manual Details

Coverage Areas:

Complete service and repair for Harley-Davidson FXSTB Night Train 2002 model.

Page Count:

940

Manual Type:

Workshop Service Manual

Language:

English

Format:

PDF (Instant Download)

📖 Manual Coverage

Systems Covered:

Engine, transmission, drivetrain, chassis, frame, suspension, brakes, electrical system, fuel system, ignition system, cooling system, exhaust system, lubrication system, controls, bodywork, and accessories.

Procedures Included:

Routine maintenance, scheduled servicing, troubleshooting diagnostics, repair procedures, component disassembly and reassembly, electrical wiring diagrams, torque specifications, and general overhaul.

Technical Depth:

Comprehensive, covering everything from basic adjustments and fluid changes to complete engine and transmission rebuilds, advanced electrical diagnostics, and frame alignment.

📊 Manual Specifications

File Format:

PDF

Print Quality:

High-resolution, suitable for printing.

Binding Type:

Not Applicable (Digital Format)

Paper Type:

Not Applicable (Digital Format)

⚙️ Engine Specifications

Primary Engine:

Harley-Davidson Twin Cam 88 (Evolution Big Twin)

Engine Displacement:

1449 cc (88 cubic inches)

Bore X Stroke:

3.75 in x 4.00 in (95.25 mm x 101.6 mm)

Compression Ratio:

8.8:1 (typical)

Horsepower:

Approx. 65-70 HP (at crankshaft, estimated)

Torque:

Approx. 75-85 ft-lbs (at crankshaft, estimated)

Fuel System:

Carburetor (Harley-Davidson CV carb)

Fuel Type:

Unleaded gasoline, minimum 87 octane.

Ignition System:

Electronic ignition with single fire coil.

Cooling System:

Air-cooled.

Lubrication System:

Dry-sump with internal oil pump and external oil filter.

Oil Capacity:

3.5 quarts (3.3 Liters) with filter change.

Oil Specification:

Harley-Davidson Genuine V-Twin Motorcycle Oil SAE 20W50, or equivalent API SF or SG classification.

🔧 Transmission

Transmission Type:

5-speed manual transmission.

Clutch Type:

Wet, multi-plate.

Primary Drive:

Duplex chain, 34/46 tooth (1.353:1).

Final Drive:

Belt drive, 32/66 tooth (2.063:1).

Transmission Oil Capacity:

24 US fl oz (0.71 L).

Transmission Oil Specification:

Harley-Davidson Genuine Transmission Lubricant, or equivalent GL-4 rated gear oil.

📐 Dimensions

Length:

92.0 in (2336.8 mm)

Width:

33.0 in (838.2 mm)

Height:

47.8 in (1214.1 mm)

Wheelbase:

64.5 in (1638.3 mm)

Ground Clearance:

5.0 in (127.0 mm)

Seat Height:

26.2 in (665.5 mm)

Dry Weight:

617 lbs (279.9 kg)

Gross Vehicle Weight Rating:

1030 lbs (467.2 kg)

Fuel Capacity:

4.0 gallons (15.1 L)

Front Tire Size:

MT90-16 72H

Rear Tire Size:

130/90B16 73H

Front Wheel Type:

Cast aluminum, 16-inch.

Rear Wheel Type:

Cast aluminum, 16-inch.

🛡️ Safety Features

Safety Ratings:

N/A (Motorcycle classification, not subject to automotive crash testing standards.)

Active Features:

Dual front disc brakes, single rear disc brake.

Passive Features:

Robust frame construction, handlebar for rider control.

💡 Technology Features

Infotainment System:

Base model with analog gauges and basic controls. No integrated infotainment system.

Driver Assistance Features:

N/A (Motorcycle)

Connectivity Features:

N/A (Motorcycle)

🔧 Maintenance

Engine Oil Change:

Every 2,500 miles or 4 months, whichever comes first.

Transmission Oil Change:

Every 5,000 miles or 12 months.

Primary Chain Case Oil Change:

Every 5,000 miles or 12 months.

Spark Plug Replacement:

Refer to manual; typically every 10,000-15,000 miles.

Brake Fluid Flush:

Refer to manual; typically every 2 years.

Brake Fluid Type:

DOT 4, meeting FMVSS 116.

Clutch Fluid Type:

DOT 4, meeting FMVSS 116 (if hydraulic clutch).

Known Issues:

Early Twin Cam 88 engines can experience oil leaks from the crankcase, cam support plate issues, and potential head gasket leaks. Carburetor tuning may be required for optimal performance. Primary chain tensioner wear is also a common point of inspection.

Wheel Axle Torque:

Refer to manual for specific values, typically in the range of 50-70 ft-lbs.

Engine Mount Torque:

Refer to manual for specific values.

📚 Vehicle History

Brand Heritage:

Harley-Davidson boasts a long and storied history dating back to 1903, renowned for its iconic V-twin engines, distinctive styling, and strong brand loyalty.

Model Evolution:

The FXSTB Night Train was introduced as part of Harley-Davidson's Softail family, evolving from earlier custom-styled models. The 2002 model year featured the then-new Twin Cam 88 engine, replacing the Evolution engine in this platform, offering increased power and torque.

Production Years:

The FXSTB Night Train was produced from 2000 to 2006.

Manufacturing Location:

United States (York, Pennsylvania and Kansas City, Missouri).

🏆 Awards & Recognition

Recognitions:

While specific awards for the 2002 FXSTB Night Train are not widely documented, it was a popular model within Harley-Davidson's lineup and contributed to the brand's continued success in the cruiser market.