Harley Davidson FXSTC Softail Custom 1997 1998 Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXSTC Softail Custom Years Covered: 1997, 1998 Model Code: FXSTC 👋 Introduction Market Position Category: Cruiser Motorcycle Target Audience: Owners and technicians seeking...

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类型: Motorcycle

斯库: 415394

标签: 1997 1998 FXSTC Softail Custom Harley Davidson Misc Motorcycle Motorcycles

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FXSTC Softail Custom

Years Covered:

1997, 1998

Model Code:

FXSTC

👋 Introduction

Market Position

Category:

Cruiser Motorcycle

Target Audience:

Owners and technicians seeking in-depth repair and maintenance guidance for the 1997-1998 Harley-Davidson FXSTC Softail Custom.

Competitive Analysis

Manual Value Proposition:

Provides essential technical data and procedures that are critical for maintaining the performance, reliability, and longevity of this specific Harley-Davidson model, often exceeding the scope of basic owner's manuals.

Key Features

Diagnostic Capability:

Extensive troubleshooting guides and diagnostic flowcharts are a core strength of this manual.

Visual Aids:

Expected to contain detailed diagrams, illustrations, and photographs to aid in repair procedures.

Technical Accuracy:

Developed by automotive professionals, ensuring accuracy and adherence to manufacturer specifications for the period.

📋 Manual Details

Coverage Areas

General Coverage:

Comprehensive service, maintenance, and troubleshooting for the Harley-Davidson FXSTC Softail Custom.

Key Systems Covered:

Engine, Fuel System, Ignition System, Electrical System, Drivetrain, Suspension, Brakes, Chassis, Bodywork.

Page Count

Estimated Pages:

Approximately 500-700 pages (typical for this era of Harley-Davidson service manuals).

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine disassembly, assembly, inspection, overhaul of cylinders, pistons, connecting rods, crankshaft, camshafts, valvetrain.

Fuel System:

Carburetor (Keihin CV type) disassembly, cleaning, adjustment, troubleshooting, fuel tank, fuel lines, fuel pump operation.

Ignition System:

Ignition module, coils, spark plugs, timing procedures, troubleshooting ignition faults.

Electrical System:

Wiring diagrams, lighting, starting system, charging system (alternator, regulator), battery maintenance, switches, sensors, fault diagnosis.

Drivetrain:

Clutch operation and adjustment, primary drive, transmission (gearbox) disassembly and assembly, final drive (belt drive) inspection and maintenance.

Suspension:

Front fork (telescopic) disassembly, servicing, oil changes, rear shock absorber inspection and replacement, swingarm and pivot bearing service.

Brakes:

Front and rear brake caliper service, master cylinder overhaul, brake fluid replacement, bleeding procedures, brake pad replacement, rotor inspection.

Chassis And Frame:

Frame inspection, steering head bearing service, wheel bearing service, alignment checks.

Bodywork And Trim:

Fenders, fuel tank, seat removal and installation, handlebars, controls, exhaust system.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter service, spark plug replacement, drive belt tension adjustment, brake checks, tire pressure checks, battery checks.

Troubleshooting:

Diagnostic procedures for common starting, running, electrical, and braking issues, including symptom-based troubleshooting guides.

Repair And Overhaul:

Step-by-step instructions for complete engine rebuilds, transmission servicing, fork overhauls, brake caliper rebuilding, and other major component repairs.

Adjustments:

Carburetor idle and mixture adjustments, clutch cable adjustment, primary chain tension adjustment, brake lever adjustments.

Technical Depth

Depth:

Detailed technical information covering complete disassembly, inspection, repair, and reassembly of all major vehicle systems. Suitable for experienced mechanics and advanced DIY enthusiasts.

📊 Manual Specifications

File Format

Digital Format:

Searchability:

Likely text-searchable PDF for easy navigation.

Print Quality

Quality:

High-resolution scans ensuring clarity of text and diagrams.

Binding Type

Binding:

N/A (Digital PDF download)

Paper Type

Paper Type:

N/A (Digital PDF download)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Harley-Davidson Evolution (Evo) Big Twin

Engine Type:

Air-cooled, 45-degree V-twin, pushrod OHV

Displacement:

1337 cc (81.6 cubic inches)

Bore X Stroke:

3.4375 in x 4.25 in (87.3 mm x 108.0 mm)

Compression Ratio:

8.8:1 (typical for this era)

Performance

Horsepower:

Approximately 65-70 HP (estimated, official Harley figures vary by year/tune)

Torque:

Approximately 75-80 ft-lbs @ 3200 RPM (estimated)

Fuel System

Carburetor:

Keihin CV (Constant Velocity) 40mm

Fuel Type:

Unleaded gasoline, minimum 87 octane

Lubrication

Oil Type:

Harley-Davidson Genuine V-Twin Motor Oil SAE 20W50 or equivalent API SF or SG rated oil.

Oil Capacity:

3.0 US quarts (2.8 L) with filter change

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Primary Drive:

Duplex chain, wet multi-plate clutch

Final Drive:

Belt drive (49-tooth rear pulley, 32-tooth front pulley)

Features

Clutch Type:

Hydraulic assist, multi-plate wet clutch

Fluid Specifications

Transmission Fluid Type:

Harley-Davidson Formula+ transmission lubricant or equivalent SAE 85W-90 GL-5 gear oil.

📐 Dimensions

Exterior

Length:

Approximately 91.5 inches (2324 mm)

Width:

Approximately 34.5 inches (876 mm)

Height:

Approximately 47.5 inches (1207 mm)

Weights

Dry Weight:

Approximately 594 lbs (270 kg)

Wet Weight:

Approximately 633 lbs (287 kg)

Wheels And Tires

Front Tire Size:

MT90B16 (Dunlop D402 or equivalent)

Rear Tire Size:

130/90B16 (Dunlop D402 or equivalent)

Wheel Type:

Spoked or cast aluminum wheels

Wheel Bolt Pattern:

N/A (Hub-mounted wheels)

🛡️ Safety Features

Ratings

Safety Certifications:

Meets or exceeds all applicable federal motor vehicle safety standards (FMVSS) for motorcycles.

Active Features

Braking System:

Dual-piston front and rear disc brakes.

Passive Features

Lighting:

Halogen headlight, taillight, stop light, turn signals, and marker lights.

Frame Construction:

Steel tube frame provides robust structural integrity.

💡 Technology Features

Infotainment

Audio System:

Optional aftermarket audio systems common, factory options were limited for this model year, focusing on core motorcycle function.

Driver Assistance

Anti-lock Braking System (ABS) was not standard or commonly available on this model in 1997-1998.

Connectivity

Cruise Control:

Cruise control was typically an optional accessory for the FXSTC model.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first.

Primary Chain Tension Check:

Every 2,500 miles (4,000 km)

Air Filter Cleaning:

Every 5,000 miles (8,000 km) or annually.

Spark Plug Replacement:

Every 10,000 miles (16,000 km) or as needed based on inspection.

Drive Belt Inspection:

Every 5,000 miles (8,000 km) for tension and wear.

Fluid Specifications

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Fork Oil Type:

Harley-Davidson Genuine Fork Oil or equivalent SAE 15W fork oil.

Fork Oil Capacity:

Approximately 11.0 fl oz (325 ml) per fork leg (check manual for exact specification).

Known Issues

Common Wear Items:

Clutch friction plates, drive belt, brake pads, wheel bearings, steering head bearings, and fork seals are common wear items requiring periodic inspection and replacement.

Engine Reliability:

The Evolution engine is generally robust but can experience issues like cam bearing wear, oil leaks, and carburetor performance degradation if not properly maintained.

Electrical Quirks:

Older electrical systems may exhibit intermittent issues with switches, grounds, or charging systems due to age and vibration; thorough diagnosis is key.

📚 Vehicle History

Brand Heritage

Brand Legacy:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines and distinctive styling.

Model Evolution

Softail Platform:

The Softail line, introduced in 1983, features a hidden rear suspension system that mimics the appearance of a vintage hardtail frame.

Fxstc Heritage:

The FXSTC (Softail Custom) typically represents a more stylized and often custom-oriented version of the Softail platform, often featuring custom paint, chrome accents, and specific seating configurations.

Production

Production Period:

1997-1998 production for this specific manual covers the later years of the Evolution engine era before the Twin Cam introduction.

🏆 Awards & Recognition

Recognitions

Model Significance:

The Softail Custom line represents Harley-Davidson's commitment to classic styling and customization potential, a key element in their enduring market appeal.