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Harley Davidson FXSTD Softail Deuce 2006 Service Repair Manual

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Basic Information Identification Make: Harley-Davidson Model: FXSTD Softail Deuce Year: 2006 Generation Generation: Softail Codes Model Code: FXSTD Introduction Market Position Market Position: The Harley-Davidson FXSTD Softail Deuce is a...
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Harley Davidson FXSTD Softail Deuce 2006 Service Repair Manual
Basic Information
Identification
Make: Harley-Davidson
Model: FXSTD Softail Deuce
Year: 2006
Generation
Generation: Softail
Codes
Model Code: FXSTD
Introduction
Market Position
Market Position: The Harley-Davidson FXSTD Softail Deuce is a cruiser motorcycle known for its distinctive styling, long wheelbase, and classic chopper-inspired design. It targets riders who appreciate retro aesthetics combined with modern Harley-Davidson engineering.
Target Audience: Owners and technicians seeking detailed, authoritative repair and maintenance information for the 2006 Harley-Davidson FXSTD Softail Deuce.
Competitive Analysis
Competitive Analysis: Competes with other cruiser motorcycles from brands like Indian, Victory, and custom bike builders, offering a blend of iconic Harley-Davidson heritage and contemporary performance.
Key Features
Key Features: Custom styling, FL-style front end with large headlight, raked-out forks, wide handlebar, custom wheels, teardrop fuel tank, twin exhaust system, and the reliable Twin Cam engine platform.
Ergonomics And Styling: The FXSTD is noted for its relaxed riding position, forward-mounted foot controls, and distinctive styling cues like the stretched front end and custom handlebars.
Manual Details
Coverage Areas
Coverage Areas: Comprehensive service, repair, maintenance, adjustments, troubleshooting, and overhaul of the 2006 Harley-Davidson FXSTD Softail Deuce.
Page Count
Page Count: 653
Manual Type
Manual Type: Factory Service Manual / Workshop Manual
Manual Description: This is a comprehensive workshop service manual designed for both professional mechanics and DIY enthusiasts, providing all necessary information to maintain and repair the 2006 Harley-Davidson FXSTD Softail Deuce.
Language
Language: English
Format
Format: PDF
Manual Coverage
Systems Covered
Systems Covered: Engine (including Twin Cam 88B/96), Fuel System, Ignition System, Electrical System, Chassis, Suspension (front forks, rear shocks), Brakes (front and rear), Drivetrain (transmission, final drive), Wheels, Tires, Bodywork, Frame, Controls, Instruments, Lubrication, Cooling (if applicable to specific engine variant), Emissions Control Systems.
Chassis And Frame: Detailed procedures for frame inspection, alignment checks, and component mounting.
Wheels And Tires: Specifications for wheel bearings, tire pressures, mounting, and balancing.
Brakes: Detailed procedures for front and rear brake caliper service, master cylinder overhaul, bleeding, and pad replacement.
Suspension: Front fork seal replacement, fork oil change, rear shock absorber removal, installation, and adjustment.
Procedures Included
Procedures Included: Routine maintenance, preventive maintenance, troubleshooting, diagnostics, removal and installation of components, disassembly and assembly of sub-assemblies, adjustments, fluid changes, lubrication, electrical system testing, brake servicing, suspension tuning, engine tuning, chassis alignment, and detailed repair procedures.
Electrical Diagnostics: Wiring diagrams, troubleshooting electrical faults, testing components like the battery, alternator, starter, ignition module, and lighting systems.
Engine Rebuild: Complete instructions for engine disassembly, inspection of internal components (pistons, cylinders, crankshaft, camshafts), and reassembly with specifications.
Fuel System Service: Fuel tank removal/installation, fuel pump service, injector cleaning and testing, and troubleshooting EFI system faults.
Technical Depth
Technical Depth: In-depth, step-by-step procedures with detailed explanations, pictorial diagrams, exploded views, and photographs for both basic maintenance and complex repairs. Includes service data, specifications, torque values, wear limits, and special tool references.
Specifications And Data: Includes detailed service data, tightening torques for all fasteners, wear limits for critical components, and fluid capacities.
Special Tools: References and illustrations for required special service tools needed for specific repair procedures.
Manual Specifications
File Format
File Format: PDF
Compatibility: Compatible with Windows, Mac, and Linux operating systems, requires Adobe Reader.
Print Quality
Print Quality: High-resolution, fully printable pages.
Binding Type
Binding Type: Digital (Instant Download)
Paper Type
Paper Type: N/A (Digital)
Engine Specifications
Primary Engine
Primary Engine: Harley-Davidson Twin Cam 88B (likely for the majority of 2006 models, potentially Twin Cam 96 later in the year or for specific configurations).
Performance
Engine Displacement: 88 cubic inches (1450cc) for Twin Cam 88B; 96 cubic inches (1584cc) for Twin Cam 96.
Horsepower: Typically in the range of 65-70 HP (estimated, actual may vary based on specific tuning and configuration).
Torque: Typically in the range of 80-85 ft-lbs (estimated, actual may vary based on specific tuning and configuration).
Bore X Stroke: Twin Cam 88B: 3.75 in. x 4.00 in. (95.25 mm x 101.6 mm); Twin Cam 96: 3.75 in. x 4.38 in. (95.25 mm x 111.25 mm).
Fuel System
Fuel System: Fuel Injection (EFI) - Electronic Sequential Port Fuel Injection (ESPFI).
Carburetor Variant: While EFI is standard for this era, some international markets or specific configurations might have had carburetors (e.g., Keihin CV 40mm). Manual should cover EFI systems primarily.
Transmission
Standard
Transmission Type: 5-speed constant mesh.
Optional
Optional Transmission: N/A (Standard 5-speed)
Features
Clutch Type: Cable-actuated, wet multi-plate.
Final Drive: Belt drive.
Dimensions
Exterior
Overall Length: Approximately 96.9 inches (2461 mm)
Wheelbase: Approximately 67.5 inches (1715 mm)
Seat Height: Approximately 26.2 inches (665 mm) unladen.
Ground Clearance: Approximately 4.8 inches (122 mm).
Weights
Dry Weight: Approximately 650 lbs (295 kg)
Wet Weight: Approximately 675 lbs (306 kg) (estimated, varies with fluids)
Fuel Capacity: 5.0 US gallons (18.9 L)
Safety Features
Ratings
Safety Ratings: N/A (Motorcycle safety is assessed by manufacturer and independent bodies, not typically rated with car-like crash test scores).
Active Features
Active Features: Hydraulic disc brakes (front and rear), responsive handling.
Passive Features
Passive Features: Robust frame construction, rider ergonomics.
Technology Features
Infotainment
Infotainment Features: Typically basic; may include analog speedometer, tachometer, fuel gauge, and indicator lights. Some models might have aftermarket audio options. The manual would cover the instrumentation and electrical diagnostics.
Driver Assistance
Driver Assistance Features: N/A (motorcycle).
Connectivity
Connectivity Features: N/A (motorcycle).
Maintenance
Service Intervals
Primary Maintenance Interval: First service at 1,000 miles (1600 km), subsequent services every 5,000 miles (8000 km) or annually, whichever comes first (refer to manual for exact schedule and conditions).
Fluid Specifications
Engine Oil Type: Harley-Davidson recommends specific SAE 20W50 or 10W50 V-Twin specific motorcycle oil (e.g., Harley-Davidson Genuine Motor Oil).
Transmission Fluid Type: Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant or equivalent.
Primary Chaincase Fluid Type: Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant or equivalent.
Brake Fluid Type: DOT 4.
Fork Oil Type: Refer to manual for specific weight and type of fork oil.
Known Issues
Known Issues: Potential for cam chain tensioner wear (especially on earlier Twin Cam 88 engines, the 88B had improvements), exhaust header leaks, clutch drag, electrical connector issues, and carburetor adjustments (if applicable to specific models/market variants).
Fuel System Issues: Potential for fuel injector clogging or issues with the electronic fuel pump assembly.
Vehicle History
Brand Heritage
Brand Heritage: Harley-Davidson, founded in 1903, boasts a rich legacy of building iconic motorcycles known for their distinctive sound, style, and performance, deeply ingrained in American culture.
Model Evolution
Model Evolution: The Softail Deuce line evolved from Harley-Davidson's Softail chassis, which mimics the appearance of a hardtail frame while incorporating rear suspension. The 'Deuce' specifically offered a custom, chopper-inspired aesthetic that was popular in the early 2000s.
Production
Production Years: The FXSTD Softail Deuce was produced from 2000 to 2007.
Awards & Recognition
Recognitions
Recognitions: While specific 'awards' for individual model years are less common for motorcycles compared to cars, Harley-Davidson motorcycles, including Softail models, are consistently recognized for their iconic design, build quality, and brand loyalty.
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