Positioning:
The FXSTDI Softail Deuce represented Harley-Davidson's blend of classic cruiser styling with modern enhancements, targeting riders seeking a comfortable, long-distance touring capable motorcycle with distinctive aesthetics.
Competitors:
Competed with other large-displacement cruiser motorcycles from manufacturers like Honda (Shadow series), Yamaha (V-Star series), Kawasaki (Vulcan series), and Indian Motorcycles, as well as other Harley-Davidson models.
Features:
Distinctive styling with a longer wheelbase, extended front forks, prominent chrome accents, FL-style front fender, and a high-mounted headlight. Comfortable riding position for cruising.
Value:
This manual is an indispensable tool for owners and technicians seeking to maintain, diagnose, and repair the FXSTDI Softail Deuce. It provides the detailed, manufacturer-specific information required for proper servicing, ensuring longevity and optimal performance.
Product Type:
Complete Workshop Service Repair Manual
Coverage Scope:
All aspects of repair, maintenance, troubleshooting, and diagnostics.
Estimated Pages:
High volume, typically 600-800+ pages for Harley-Davidson service manuals of this era.
Type:
Service Manual / Workshop Manual
Format:
Downloadable (likely PDF)
Powertrain:
Engine, Transmission, Clutch, Drive Belt/Chain.
Chassis:
Frame, Swingarm, Suspension (Front and Rear), Brakes (Front and Rear), Wheels, Tires, Steering.
Electrical:
Ignition System, Lighting, Instruments, Charging System, Starting System, Battery, Wiring Diagrams, ECM/ECU.
Bodywork:
Fuel Tank, Fenders, Seats, Handlebars, Foot Controls, Exhaust System, Fairings (if applicable), Chrome Components.
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, ignition timing, basic checks.
Repair:
Engine disassembly/assembly, transmission overhaul, brake caliper rebuild, suspension component replacement, electrical component diagnosis and repair.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, electrical system fault finding.
Depth:
Comprehensive: Covers everything from basic tune-ups to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
Digital Format:
PDF (Portable Document Format) - optimized for digital viewing and printing. Searchable text functionality is a common and valuable feature.
Quality:
High-resolution scans with clear, legible text and diagrams. Designed for clarity of technical illustrations.
Binding:
N/A (Downloadable Format) - If printed, would typically be a durable spiral or perfect binding for workshop use.
Paper:
N/A (Downloadable Format) - If printed, would likely be on durable, semi-gloss paper suitable for workshop environments.
Engine Type:
Air-cooled, Twin Cam 88B V-Twin
Displacement:
1450 cc (88 cubic inches)
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.60 mm)
Valve Train:
Pushrod-activated, overhead valves with two valves per cylinder.
Cooling System:
Air-cooled
Horsepower Estimate:
Approximately 60-65 HP (actual figures vary by tuning and exhaust)
Torque Estimate:
Approximately 75-80 ft-lbs @ 3000 RPM (actual figures vary by tuning and exhaust)
Fuel Delivery:
Fuel Injection (Sequential Electronic Fuel Injection - ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (95 RON) recommended.
Oil Type Specification:
Harley-Davidson Genuine V-Twin Motor Oil SAE 20W-50 (or equivalent API SG or higher specification).
Oil Capacity:
Approximately 4.0 US quarts (3.8 liters) with filter change.
Transmission Type:
5-speed constant mesh
Primary Drive:
Duplex chain, 1.25 in. wide, 57-tooth, 34-tooth (primary drive ratio 1.667:1)
Clutch Type:
Wet, multi-plate, seven-plate
Final Drive:
Belt drive, 1.125 in. wide, 65-tooth (rear pulley), 32-tooth (front pulley), 2.031:1 ratio.
Gear Ratios:
1st: 9.315, 2nd: 6.424, 3rd: 4.779, 4th: 3.895, 5th: 3.304
Transmission Oil Type:
Harley-Davidson Genuine Formula+ Transmission and Primary Chaincase Lubricant (or equivalent SAE 80W-90 GL-5 gear oil).
Transmission Oil Capacity:
Approximately 24 US fluid ounces (710 ml)
Safety Ratings:
Motorcycles are not typically rated by agencies like NHTSA in the same manner as passenger cars. Safety relies on rider skill, vehicle design, and adherence to maintenance schedules.
Braking System:
Hydraulic disc brakes, front and rear. Dual front disc brakes, single rear disc brake. Likely feature Brembo calipers for some model years.
Lighting:
Halogen headlamp, LED tail light, amber front and rear turn signals, brake light.
Frame Construction:
Steel, cradle-type frame with integrated Softail chassis design.
Instrumentation:
Analog speedometer, tachometer, fuel gauge, oil pressure light, engine diagnostic indicator, and other warning lights integrated into a classic dashboard.
Audio System:
Optional accessory audio systems might have been available, typically aftermarket or dealer-installed.
Cruise Control:
Optional accessory cruise control was available for some models in this era.
Diagnostics:
Features a diagnostic connector for reading engine codes using specialized Harley-Davidson diagnostic tools (e.g., Digital Technician).
Initial Service:
First service typically at 1,000 miles (1,600 km) or 3 months, whichever comes first. Includes oil and filter change, primary chain adjustment, and general inspection.
Routine Maintenance:
Subsequent oil and filter changes every 5,000 miles (8,000 km) or 12 months. Belt inspection and tension adjustment every 5,000 miles. Spark plug replacement, air filter cleaning/replacement, and brake fluid checks at intervals specified in the manual.
Engine Oil:
Harley-Davidson Genuine V-Twin Motor Oil SAE 20W-50.
Transmission Primary Oil:
Harley-Davidson Genuine Formula+ Transmission and Primary Chaincase Lubricant or SAE 80W-90 GL-5 gear oil.
Brake Fluid:
DOT 4 heavy-duty brake fluid.
Final Drive Oil:
N/A (Belt Drive)
Common Wear Items:
Clutch plates, primary chain tensioner, wheel bearings, brake pads, drive belt, fork seals.
Engine Specific Considerations:
The Twin Cam 88B engine can be prone to cam chain tensioner wear, potentially leading to noise. Early models might benefit from updated tensioners. Leaks from the primary cover or engine cases are also possibilities that require prompt attention.
Heritage:
Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903. Renowned for its V-twin engines and distinctive cruiser and touring motorcycles.
Softail Lineage:
The Softail platform, introduced in 1983, is characterized by its hidden rear shock absorbers, giving the appearance of a hardtail frame while providing modern suspension comfort. The Deuce model was introduced in 1999.
Fxstdi Introduction:
The FXSTDI Softail Deuce, launched for the 1999 model year, was an evolution of the FXST Softail Standard, emphasizing a stretched-out, custom look with a longer wheelbase and unique styling cues that distinguished it from other Softail models.
Production Years Covered:
2000-2005
Manufacturing Location:
United States (York, Pennsylvania and Milwaukee, Wisconsin facilities)
