Segment:
Cruiser Motorcycle
Target Audience:
Harley-Davidson owners, independent repair shops, enthusiasts
Competitors:
Other custom or classic-styled V-twin motorcycles of the era
Distinctive Feature:
Signature Springer front fork
Engine Type:
Harley-Davidson Evolution (V-Twin)
Style:
Retro-inspired cruiser, bobber/chopper influences
Applicable Years:
1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999
Type:
Workshop Service Manual
Engine:
Evolution V-Twin, carburetor systems, ignition, lubrication, cooling
Transmission:
5-speed Cruise Drive, clutch, primary drive, final drive
Chassis:
Frame, Softail suspension, Springer front fork, wheels, tires, steering
Electrical:
Wiring diagrams, lighting, ignition system, starting system, charging system, instrumentation, accessories
Brakes:
Front and rear brake systems, hydraulic components, service procedures
Fuel System:
Fuel tank, fuel lines, carburetor (e.g., Keihin CV), fuel pump, air cleaner
Exhaust System:
Exhaust pipes, mufflers, mounting hardware
Bodywork:
Fenders, fuel tank, seat, handlebars, controls, mirrors
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication, inspections
Repair:
Engine rebuild, transmission overhaul, suspension repair, brake caliper servicing, electrical component replacement
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault codes (if applicable)
Diagnostics:
Step-by-step diagnostic trees for various systems
Assembly Disassembly:
Detailed instructions for removing and installing components
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission overhauls
Engine Family:
Harley-Davidson Evolution V-Twin
Engine Displacement Cc:
1337
Engine Displacement Ci:
81.6
Bore X Stroke In:
3.496 x 4.25
Engine Configuration:
Air-cooled, 45-degree V-twin
Valvetrain:
Overhead valve (OHV), 2 valves per cylinder, pushrod actuated
Horsepower Hp Approx:
60-70 (estimated, varies by tuning and specific year)
Torque Lb-Ft Approx:
75-85 (estimated, varies by tuning and specific year)
Carburetor Type:
Keihin CV (Constant Velocity)
Fuel Delivery:
Mechanical fuel pump (in-tank or frame-mounted depending on exact model year and configuration)
Fuel Type:
Unleaded gasoline, minimum 89 octane (RON+MON)/2
Ignition System:
Electronic Ignition (points ignition on very early models or specific configurations, but primarily electronic)
Oil Capacity Quarts:
3.0-3.5 (check manual for exact figure and procedure)
Oil Type Specification:
Harley-Davidson Genuine V-Twin Synthetic or equivalent SAE 20W-50 motorcycle oil
Cooling Method:
Air-cooled
Transmission Type:
5-speed constant mesh, sequential manual gearbox
Clutch Type:
Wet, multi-plate, cable-actuated
Primary Drive:
Duplex chain
Gear Ratios:
Specific ratios available in manual, typically close-ratio for performance
Transmission Fluid Type:
Harley-Davidson Syn3 or equivalent SAE 80W-90 API GL-5 gear oil (for transmission and primary chaincase)
Wheelbase In:
64.6 (approximate, varies slightly by year)
Length In:
92.1 (approximate, varies slightly by year)
Seat Height In Unladen:
26.5 (approximate, varies slightly by year)
Dry Weight Lbs:
596 (approximate, varies by year and options)
Gross Vehicle Weight Rating Gvwr Lbs:
950 (typical for Harley-Davidson of this era)
Crash Safety:
Not typically rated by standardized agencies like NHTSA for motorcycles
Braking System:
Hydraulic disc brakes, front and rear
Lighting:
Halogen headlight, taillight, stop light, turn signals
Frame Construction:
Steel tubular frame
Suspension:
Springer front fork, rear swingarm with hidden shocks
Audio System:
Generally not equipped with factory-installed infotainment systems in this era. Aftermarket options common.
ABS:
Anti-lock Braking System (ABS) was not standard or commonly available on this model during the specified years.
Bluetooth:
Not factory equipped.
Gauge Cluster:
Analog speedometer, tachometer (optional or specific trims), odometer, trip meter, basic indicator lights
Initial Service Miles:
1,000
Subsequent Oil Change Miles:
5,000 (or annually, whichever comes first)
Belt Inspection Miles:
5,000
Brake Fluid Change Years:
Every 2 years (recommended)
Engine Oil Specification:
Harley-Davidson Genuine V-Twin Synthetic or equivalent SAE 20W-50 API CG-4 or CI-4
Transmission Primary Fluid Specification:
Harley-Davidson Syn3 or equivalent SAE 80W-90 API GL-5 gear oil
Brake Fluid Specification:
DOT 4 hydraulic brake fluid
Fork Oil Specification:
Specific viscosity and quantity outlined in the manual (typically around 15W)
Common Wear Items:
Clutch plates, primary chain tensioner, voltage regulator, wheel bearings
Potential Leaks:
Rocker box gaskets, oil filter adapter seal
Carburetor Tuning:
Keihin CV carburetor may require tuning for optimal performance and emissions, especially after modifications
Brand Origin:
United States, established 1903
Brand Philosophy:
Iconic American motorcycles, freedom, individuality
Softail Introduction:
Softail platform introduced in 1983, offering a hardtail appearance with hidden suspension
Springer Fork History:
Springer front fork is a nod to early Harley-Davidson motorcycles and custom bikes, reintroduced by Harley-Davidson in the late 1980s
Fxsts Introduction:
FXSTS Softail Springer introduced in 1989
Production Period:
1989-1999 (for this specific manual coverage)
Manufacturing Location:
York, Pennsylvania, USA and Milwaukee, Wisconsin, USA (various components and assembly)
