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Harley Davidson FXSTS Springer Softail 2006 Service Repair Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXSTS Springer Softail Year: 2006 👋 Introduction Market Position Vehicle Segment: Cruiser Motorcycle Target Audience: Owners and independent mechanics seeking detailed repair and...
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🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXSTS Springer Softail
Year:
2006
👋 Introduction
Market Position
Vehicle Segment:
Cruiser Motorcycle
Target Audience:
Owners and independent mechanics seeking detailed repair and maintenance information for the FXSTS Springer Softail.
Competitive Analysis
Key Selling Points:
Comprehensive coverage of the iconic Springer Softail model, detailed procedures, and high page count ensure thoroughness.
Key Features
Unique Aspects:
Focus on the distinctive Springer front fork, a hallmark of this specific Softail variant.
Manual Benefit:
Enables owners to perform maintenance and repairs confidently, saving time and money.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Manual
Page Count:
653
Language:
English
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete teardown, inspection, repair, and reassembly of the Twin Cam 88B engine.
Fuel System:
Carburetor (Keihin CV) and fuel injection (if applicable to specific VIN) troubleshooting, adjustment, and overhaul.
Ignition System:
Diagnosis and repair of ignition module, coils, and spark plug circuits.
Transmission:
Service and repair of the 5-speed Cruise Drive transmission, including clutch operation and gearbox.
Drivetrain:
Primary drive, belt drive, and final drive belt maintenance and adjustment.
Chassis Frame:
Frame inspection, repair, and component mounting.
Suspension:
Service and adjustment of the Springer front fork and rear shock absorbers.
Brakes:
Hydraulic brake system service, including caliper overhaul, fluid changes, and bleeding procedures.
Electrical System:
Wiring diagrams, component testing, battery maintenance, lighting, starter, and charging system diagnostics.
Bodywork Fenders:
Installation, removal, and repair of fenders, tanks, and other body components.
Wheels Tires:
Tire replacement, wheel bearing service, and wheel mounting.
Control Systems:
Throttle, clutch, and brake control cable adjustment and replacement.
Procedures Included
Basic Maintenance:
Oil changes, filter replacements, spark plug service, chain adjustment (if applicable), and general inspection.
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common and uncommon issues.
Component Overhaul:
Detailed instructions for rebuilding engine components, transmission, brakes, and other assemblies.
Wiring Diagrams:
Comprehensive electrical schematics for accurate troubleshooting.
Torque Specifications:
All essential fastener torque values for proper assembly and safety.
Special Tools:
Identification and usage of specialized tools required for specific repairs.
Technical Depth
Level Of Detail:
Comprehensive, suitable for professional technicians and experienced DIY enthusiasts.
Diagnostic Capabilities:
Advanced diagnostic procedures covering electrical faults, engine performance issues, and system malfunctions.
Repair Scope:
Covers everything from routine maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Printability:
Printable pages for on-site use.
Resolution:
High-resolution images and diagrams.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Harley-Davidson Twin Cam 88B
Engine Type:
Air-cooled, 45-degree V-twin
Displacement:
1449 cc (88 cubic inches)
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1
Performance
Horsepower Est:
Approx. 65-70 HP (at crankshaft, varies by tune)
Torque Est:
Approx. 86 lb-ft (at crankshaft, varies by tune)
Fuel System
Fuel Delivery:
Keihin CV 40mm Carburetor (standard)
Fuel Type:
Unleaded gasoline, minimum 91 octane recommended
Lubrication
Oil Type:
Harley-Davidson Syn3 or equivalent SAE 20W-50 motorcycle oil
Oil Capacity:
3.7 US qt (3.5 L)
🔧 Transmission
Standard
Transmission Type:
5-speed Cruise Drive, constant mesh
Clutch Type:
Wet, multi-plate
Primary Drive:
Plated, wet, multi-plate
Final Drive:
Belt Drive, 32/66 ratio
Features
Gear Ratios:
1st: 9.312, 2nd: 6.420, 3rd: 4.743, 4th: 3.797, 5th: 3.168
Transmission Oil:
Harley-Davidson Formula+ or equivalent SAE 50 transmission oil
Transmission Oil Capacity:
2.2 US qt (2.1 L)
📐 Dimensions
Exterior
Length Overall:
93.7 in. (2380 mm)
Wheelbase:
64.5 in. (1638 mm)
Ground Clearance:
5.0 in. (127 mm)
Rake:
30 degrees
Trail:
4.87 in. (124 mm)
Weights
Dry Weight Est:
Approx. 660 lbs (299 kg)
Gross Vehicle Weight Rating:
960 lbs (435 kg)
Suspension Travel
Front Suspension Travel:
Approx. 4.1 in. (104 mm) (Springer Fork)
Rear Suspension Travel:
Approx. 3.1 in. (79 mm)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle safety is assessed differently than automobiles)
Active Features
Brakes:
Dual-piston front and rear brake calipers, hydraulic actuation.
Lighting:
Halogen headlight, LED taillight, turn signals.
Passive Features
Frame Construction:
Steel tube frame for robust chassis integrity.
💡 Technology Features
Infotainment
Audio System:
Optional accessory; base models typically do not include integrated audio.
Gauges:
Analog speedometer, tachometer, fuel gauge, oil pressure gauge, and indicator lamps.
Driver Assistance
ABS:
Not standard on this model; optional on some variants or as an aftermarket addition.
Connectivity
Bluetooth:
Not integrated; aftermarket solutions available.
Diagnostics
Diagnostic Port:
Data port for system diagnostics and tuning via appropriate Harley-Davidson interfaces (e.g., Digital Technician).
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months (whichever comes first).
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months thereafter for basic checks and fluid changes.
Engine Oil Change:
Every 5,000 miles (8,000 km) or 12 months.
Transmission Oil Change:
Every 10,000 miles (16,000 km) or 24 months.
Fluid Specifications
Engine Oil Spec:
Harley-Davidson SYN3, SAE 20W-50
Transmission Oil Spec:
Harley-Davidson Formula+, SAE 50
Primary Chain Case Oil Spec:
Harley-Davidson Formula+ or equivalent SAE 50
Brake Fluid Spec:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, wheel bearings, fork seals, exhaust gaskets.
Engine Considerations:
Some Twin Cam models may experience primary cam chain tensioner wear over time; manual covers inspection and replacement.
Electrical Considerations:
Wiring harness integrity and connectors should be checked for corrosion or damage.
📚 Vehicle History
Brand Heritage
Brand Origin:
Founded in Milwaukee, Wisconsin, 1903, Harley-Davidson is an iconic American motorcycle manufacturer.
Model Evolution
Softail Introduction:
The Softail platform, featuring hidden rear shock absorbers for a hardtail look, debuted in 1984.
Fxsts Specifics:
The FXSTS Springer Softail model combined the Softail chassis with the distinctive vintage Springer front fork, offered intermittently and particularly popular in certain eras.
Production
Manufacturing Location:
Typically assembled in York, Pennsylvania, or Milwaukee, Wisconsin, USA.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Springer Softail is generally recognized for its distinctive styling and classic appeal within the Harley-Davidson lineup.
Ratings
Consumer Ratings:
Consistently high owner satisfaction for its classic look and riding experience.
Certifications
Manual Quality:
Produced to industry standards for technical documentation, providing accurate and reliable information.