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Harley Davidson FXWG Shovelhead 1984 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXWG Year: 1984 Engine Family: Shovelhead Codes Vin Code Engine Type: H (Shovelhead Engine) 👋 Introduction Market Position Segment: Classic American Cruiser Motorcycle...
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类型: Motorcycle
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Harley Davidson FXWG Shovelhead 1984 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXWG
Year:
1984
Engine Family:
Shovelhead
Codes
Vin Code Engine Type:
H (Shovelhead Engine)
👋 Introduction
Market Position
Segment:
Classic American Cruiser Motorcycle
Competitive Analysis
Competitors 1984:
Other Harley-Davidson models, Indian Motorcycles (though in decline), select Japanese cruisers (e.g., Honda Shadow, Yamaha Virago)
Key Features
Model Design:
FXWG (Wide Glide) features the distinctive raked-out front end with extended forks, giving it an aggressive chopper-inspired aesthetic.
Engine Characteristics:
Shovelhead engine known for its torque, distinctive sound, and classic Harley character.
Manual Value
Utility:
Essential for owners and mechanics to maintain, diagnose, and repair the 1984 FXWG, preserving its classic status and performance.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Page Count
Estimated Pages:
Hundreds (typical for comprehensive service manuals)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Shovelhead engine overhaul, tuning, diagnostics, lubrication system, cooling system (air-cooled specific considerations)
Transmission:
4-speed constant mesh transmission service, clutch operation, gear shifting mechanisms
Drivetrain:
Primary drive, belt drive system, final drive chain maintenance and adjustment
Electrical:
Ignition system (points or electronic), charging system (alternator/generator), lighting, starter system, wiring diagrams, troubleshooting electrical faults
Suspension:
Front fork (leading axle design), rear shock absorber service, spring rates, damper adjustments
Brakes:
Front and rear brake system overhaul, hydraulic components, disc brake service, caliper maintenance
Fuel System:
Carburetor tuning and rebuilding (e.g., Keihin Butterfly, Linkert), fuel tank maintenance, fuel lines
Chassis Frame:
Frame inspection, steering head bearing service, wheel bearing replacement
Bodywork Fittings:
Fender removal and installation, seat mounting, handlebar adjustments, cosmetic component care
Procedures Included
Maintenance:
Routine checks, oil changes, filter replacements, spark plug service, chain lubrication and adjustment
Repair:
Engine rebuilds, transmission overhauls, brake caliper rebuilds, electrical component replacement
Troubleshooting:
Diagnostic flowcharts for common problems, symptom-based issue resolution
Special Tools:
Identification and use of specialized Harley-Davidson tools for specific procedures
Technical Depth
Depth:
Comprehensive from basic rider maintenance to full engine and transmission rebuilds
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, searchable text, printable pages
Print Quality
Resolution:
Clear, legible text and diagrams
Binding Type
Binding:
N/A (PDF Digital Format)
Paper Type
Paper:
N/A (PDF Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin, OHV (Overhead Valve)
Engine Code:
Shovelhead
Displacement:
80 cubic inches (approx. 1300 cc)
Bore X Stroke:
3.500 in x 4.250 in (typical for 80ci)
Performance
Horsepower Estimated:
Approx. 65-70 HP (at crank, stock tuning)
Torque Estimated:
Approx. 75-80 ft-lbs (at crank, stock tuning)
Fuel System
Carburetor:
Typically Keihin Butterfly, potentially Linkert on earlier Shovelheads but 1984 likely Keihin
Fuel Type:
Unleaded gasoline, octane rating appropriate for the era (e.g., 87+)
Lubrication
Oil Type:
Viscosity such as 20W-50 or 10W-40 motorcycle-specific oil. Harley-Davidson often recommended specific grades.
Oil Capacity:
Approx. 4 US Quarts (with filter change)
Ignition
Ignition System:
Battery and Coil ignition, often with points or early electronic ignition systems
🔧 Transmission
Standard
Type:
4-speed, constant mesh, manual foot shift
Optional
Transmission Variants:
N/A (standard 4-speed for FXWG)
Features
Clutch Type:
Wet multi-plate
Primary Drive:
Single dry-plate clutch, chain drive to transmission
Transmission Fluid Type:
Harley-Davidson 3-speed transmission oil (older spec) or dedicated 4-speed transmission oil
Transmission Fluid Capacity:
Approx. 1 US Quart
📐 Dimensions
Exterior
Wheelbase:
Approx. 63.5 inches (for Wide Glide)
Rake Trail:
Significant rake angle for the Wide Glide front end, typically around 32 degrees rake, with corresponding trail figure for stability.
Weights
Dry Weight:
Approx. 580-600 lbs (varies by accessory)
Gross Vehicle Weight Rating:
Approximately 950-1000 lbs
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycle safety is largely rider-dependent; no formal crash ratings like cars.
Active Features
Braking System:
Dual piston front caliper, single piston rear caliper on disc brakes
Lighting:
Headlight, taillight, brake light, turn signals
Passive Features
Frame Design:
Robust steel frame designed for stability and handling
💡 Technology Features
Infotainment
Infotainment System:
Minimal to none. Basic analog gauges (speedometer, tachometer optional, indicator lights). No modern infotainment.
Driver Assistance
Driver Assistance Features:
None. This is a traditional analog motorcycle.
Connectivity
Connectivity Options:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,000-3,000 miles or as per manual recommendations for the Shovelhead engine.
Primary Chain Tensioner Check:
Frequent checks recommended, especially after initial break-in or rebuilds, as these can wear.
Spark Plug Replacement:
Generally every 5,000-10,000 miles, dependent on plug type and condition.
Fluid Specifications
Engine Oil Specification:
See engine_specs.lubrication.oil_type for general guidance; consult manual for exact Harley-Davidson recommended viscosity and API service classification.
Transmission Oil Specification:
See transmission.features.transmission_fluid_type for general guidance.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (check specific caliper/master cylinder recommendations)
Known Issues
Shovelhead Common Problems:
Oil leaks (pushrod tubes, base gaskets), primary chain tensioner wear, kickstart mechanism issues, ignition timing sensitivity, carburetor tuning quirks.
Wide Glide Specific Issues:
Fork seal leaks, potential for frame stress in heavily modified or abused examples.
📚 Vehicle History
Brand Heritage
Foundation:
Harley-Davidson Motor Company, founded in 1903, is an iconic American motorcycle manufacturer.
Model Evolution
Shovelhead Era:
The Shovelhead engine was produced from 1966 to 1983/1984, evolving from Panhead designs. The FXWG model specifically debuted in 1980, establishing the Wide Glide aesthetic.
Production
Production Years Fxwg:
1980-1986 (Shovelhead engine powered models)
Manufacturing Location:
York, Pennsylvania, USA
🏆 Awards & Recognition
Recognitions
Model Recognition:
The FXWG Shovelhead is a highly sought-after classic motorcycle, recognized for its iconic styling and the legendary Shovelhead engine. It represents a significant era in Harley-Davidson history.
Ratings
Owner Satisfaction:
High among enthusiasts who appreciate its classic character and mechanical feel, despite requiring more hands-on maintenance.
Certifications
Manual Certification:
N/A (Digital Manual)
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