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Harley Davidson FXWG Wide Glide Motorcycle 1985-1986 Service Repair Workshop Manual Pdf

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXWG Wide Glide Year: 1985-1986 Vehicle Type: Motorcycle Codes Chassis Code: FXWG 👋 Introduction Market Position Brand Reputation: Harley-Davidson is a globally recognized...
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Harley Davidson FXWG Wide Glide Motorcycle 1985-1986 Service Repair Workshop Manual Pdf
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXWG Wide Glide
Year:
1985-1986
Vehicle Type:
Motorcycle
Codes
Chassis Code:
FXWG
👋 Introduction
Market Position
Brand Reputation:
Harley-Davidson is a globally recognized icon of American motorcycle manufacturing, known for its V-twin engines and cruiser styling.
Model Positioning:
The FXWG Wide Glide was a significant model in the Harley-Davidson lineup, representing a blend of traditional cruiser aesthetics with a more performance-oriented chassis compared to some other models of the era. Its distinctive 'Wide Glide' front end (raked out forks) gave it a commanding presence.
Competitive Analysis
Competitors Era:
Competed with other American cruisers and some Japanese offerings that aimed for similar styling and performance characteristics in the mid-1980s.
Key Features
Styling:
Distinctive Wide Glide front end, classic cruiser silhouette, teardrop fuel tank, often chrome accents.
Engine Technology:
Introduction of the Evolution engine marked a significant technological advancement for Harley-Davidson, offering improved reliability and performance over the previous Shovelhead engine.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Geographic Coverage:
North America (assumed, common for US brands)
Page Count
Estimated Page Count:
500-700 (typical for comprehensive factory service manuals of this era)
Manual Type
Manual Type:
Factory Service Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Evolution V-Twin (Shovelhead successor), engine assembly, disassembly, tuning, lubrication, cooling, ignition, carburetor systems
Transmission:
4-speed constant mesh, gearbox overhaul, clutch, primary drive, final drive
Fuel System:
Keihin Butterfly Carburetor (e.g., Keihin CV), fuel delivery, fuel tank, fuel lines, petcock
Electrical System:
Ignition system (points or electronic), lighting, charging system (stator, regulator/rectifier), starter motor, battery, wiring diagrams, diagnostic procedures
Brakes:
Front and rear disc brakes, hydraulic system, caliper service, master cylinder, brake bleeding
Suspension:
Telescopic front forks (e.g., Showa), rear shock absorbers, fork seal replacement, shock absorber servicing
Wheels And Tires:
Spoked wheels, wheel bearing service, tire mounting, balancing, spoke tensioning
Frame And Bodywork:
Frame construction, body panel removal and installation, fenders, fuel tank, seat, handlebars, controls
Exhaust System:
Exhaust pipes, mufflers, mounting hardware
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacement, spark plug service, chain adjustment (if applicable, belt drive often used), lubrication points
Troubleshooting:
Diagnostic flowcharts, common problem identification, fault finding for engine, electrical, and mechanical systems
Repair:
Detailed step-by-step repair instructions for all major components and systems, including engine rebuilds, transmission overhauls, brake caliper rebuilds
Disassembly Assembly:
Complete procedures for disassembling and reassembling major components
Special Tools:
Identification of necessary special tools for specific procedures
Technical Depth
Depth Level:
Comprehensive Factory-Level Detail
Diagnostic Capabilities:
Advanced diagnostic procedures, wiring diagrams for electrical fault finding
Rebuild Procedures:
Full engine and transmission rebuild instructions, including torque specifications, clearances, and assembly sequences
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text content
Print Quality
Image Resolution:
High-resolution scans (assumed for factory manuals)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin
Engine Family:
Evolution (known as 'Evo')
Displacement:
1340cc (82 cubic inches)
Bore X Stroke:
3.50 in x 4.25 in (88.9 mm x 107.95 mm)
Compression Ratio:
8.0:1 (typical for early Evo)
Performance
Horsepower:
Approximately 60-70 HP (estimated, as Harley-Davidson did not always widely publish official figures for this era)
Torque:
Approximately 70-80 lb-ft (estimated)
Fuel System
Carburetor:
Keihin CV (Constant Velocity) carburetor
Fuel Type:
Unleaded Gasoline (minimum 87 octane recommended)
Lubrication System
Oil Capacity:
3.5 US quarts (3.3 liters) with filter change
Oil Type:
Harley-Davidson 20W50 motorcycle oil or equivalent API CD/SE rated oil.
🔧 Transmission
Standard
Transmission Type:
4-speed, constant mesh
Primary Drive:
Duplex chain in oil bath
Final Drive:
Belt drive
Features
Clutch Type:
Wet, multi-plate
Transmission Fluid Type:
Harley-Davidson transmission lubricant or SAE 80W-90 hypoid gear oil.
📐 Dimensions
Exterior
Overall Length:
Approximately 93.0 inches (2362 mm)
Wheelbase:
Approximately 63.5 inches (1613 mm)
Ground Clearance:
Approximately 4.5 inches (114 mm)
Fuel Capacity:
3.5 US gallons (13.2 liters)
Seat Height:
Approximately 26.5 inches (673 mm)
Weights
Dry Weight:
Approximately 570 lbs (259 kg)
Gross Vehicle Weight Rating:
Approximately 970 lbs (440 kg)
🛡️ Safety Features
Ratings
Safety Ratings Era:
Motorcycle safety standards of the 1980s focused on rider control, braking effectiveness, and lighting visibility, rather than formal crash test ratings like automobiles.
Active Features
Braking System:
Dual disc front brakes, single disc rear brake. ABS was not standard or typically available on models of this era.
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals, instrument panel lighting.
Frame Construction:
Steel cradle frame designed for stability and handling.
💡 Technology Features
Infotainment
Infotainment System:
N/A (No integrated infotainment systems on this model)
Driver Assistance
Driver Assistance Features:
N/A (No electronic driver assistance features)
Connectivity
Connectivity Features:
N/A (No electronic connectivity features)
Engine Management
Ignition System:
Mechanical ignition points or early electronic ignition systems were common. The manual will detail the specific type fitted.
Carburetor Technology:
Constant Velocity (CV) carburetor with mechanical linkage, providing smooth throttle response.
🔧 Maintenance
Service Intervals
Initial Service:
500 miles (800 km) - includes oil change, primary chain adjustment, inspection.
Regular Oil Change:
Every 2,500 miles (4,000 km) or annually, whichever comes first.
Primary Drive Service:
Check and adjust primary chain tension every 2,500 miles (4,000 km).
Spark Plug Service:
Inspect and gap spark plugs every 5,000 miles (8,000 km), replace as needed.
Brake Fluid Service:
Flush and replace brake fluid every 12-18 months or as specified in the manual.
Fluid Specifications
Engine Oil:
Harley-Davidson 20W50 motorcycle oil or API CD/SE rated equivalent.
Transmission Oil:
SAE 80W-90 hypoid gear oil or Harley-Davidson transmission lubricant.
Primary Chain Case Oil:
Harley-Davidson primary chain case lubricant or SAE 75W-140 synthetic gear oil.
Brake Fluid:
DOT 4 brake fluid.
Known Issues
Engine Evolution Reliability:
While significantly improved over the Shovelhead, early Evolution engines could experience oil leaks from rocker boxes and crankcase seals. Valve seat recession was a concern on some earlier heads.
Carburetor Tuning:
Keihin CV carburetor can require adjustment for optimal performance, especially at altitude or after significant mileage. Accelerator pump diaphragm can wear.
Electrical System Vintage:
Wiring harnesses and connectors can degrade over time, leading to intermittent electrical issues. Stator and regulator/rectifier units can fail.
Belt Drive Maintenance:
Belt tension needs to be maintained correctly; too tight or too loose can cause issues. Belt inspection for wear and damage is crucial.
Fork Seals:
Front fork seals are a common wear item and prone to leaks over time.
📚 Vehicle History
Brand Heritage
Founding:
Harley-Davidson Motor Company founded in 1903.
Evolution Engine Introduction:
The Evolution engine was introduced in 1984, replacing the venerable Shovelhead engine. It was a critical development for Harley-Davidson, improving reliability, power, and efficiency, and was instrumental in the company's turnaround in the mid-1980s.
Model Evolution
Fxwg Introduction:
The FXWG (Wide Glide) model itself was introduced in the late 1970s, but the 1985-1986 models are specifically associated with the new Evolution engine and refined styling. It was part of the 'FX' line, generally signifying a blend of the 'FL' (cruiser) and 'FX' (sportier) styling cues.
Wide Glide Design:
The 'Wide Glide' designation refers to the extended and raked-out front fork assembly, giving the motorcycle a distinctive, chopper-inspired stance.
Production
Manufacturing Location:
Milwaukee, Wisconsin, USA (primary)
Production Period:
1985-1986 for this specific Evolution engine configuration within the FXWG model line.
🏆 Awards & Recognition
Recognitions
Model Awards:
The Harley-Davidson Evolution engine, powering this FXWG, is widely recognized as a legendary and pivotal engine in the company's history, credited with its revival.
Brand Recognition:
Harley-Davidson motorcycles are consistently lauded for their iconic styling, sound, and rider experience, often considered lifestyle products as much as vehicles.
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