Product Name:
Harley Davidson Glide Road King 2000-2006 Service Repair Manual
Covered Years:
2000, 2001, 2002, 2003, 2004, 2005, 2006
Segment:
Flagship touring motorcycle
Target Audience:
Touring riders, long-distance travelers, those seeking classic Harley styling and comfort.
Key Competitors:
Indian Chief, Honda Gold Wing (though different class), BMW R 1200 RT (different focus)
Design:
Classic cruiser styling, large fairing, saddlebags, comfortable seating for rider and passenger.
Powertrain Philosophy:
Torque-rich V-twin engine designed for relaxed cruising and pulling power.
Versatility:
Adaptable for long-distance touring with optional accessories, or comfortable for shorter rides.
Powertrain:
Engine, Transmission, Clutch, Drivetrain
Chassis:
Frame, Suspension (Front & Rear), Wheels, Tires, Steering
Electrical:
Ignition, Lighting, Charging System, Starting System, Instrumentation, ECM/ECU, Fuel Injection (EFI), ABS (if applicable)
Brakes:
Front & Rear Brake Systems (Hydraulic), ABS Components
Fuel System:
Fuel Tank, Fuel Pump, Fuel Lines, Fuel Injection System
Body And Trim:
Fairing, Saddlebags, Fenders, Seats, Controls, Cables
Routine Maintenance:
Oil changes, Filter replacements, Lubrication, Chain adjustment (if applicable)
Component Repair:
Engine disassembly/reassembly, Transmission overhaul, Clutch service, Brake caliper repair, Suspension fork rebuild
Troubleshooting:
Diagnostic procedures for common issues, Fault code interpretation
Electrical Diagnostics:
Wiring diagrams, Component testing, Troubleshooting electrical faults
Specifications:
Torque values, Clearances, Fluid capacities, Electrical specifications
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Level:
Advanced: Includes diagnostic trees, troubleshooting guides, and specific fault code information.
Illustrations:
Illustrated with clear step-by-step instructions, diagrams, and photos.
Engine Type:
Air-cooled, Twin Cam 88 V-twin
Displacement:
1450cc (88 cubic inches)
Bore X Stroke:
3.75 in x 3.97 in (95.25 mm x 100.7 mm)
Valvetrain:
OHV, 2 valves per cylinder, pushrod actuated
Horsepower:
Approx. 65-70 HP (claimed, at crankshaft)
Torque:
Approx. 80-85 lb-ft (claimed, at crankshaft)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (AKI)
Oil Capacity:
Approx. 4 quarts (3.8 liters) with filter change
Type:
5-speed manual constant mesh
Primary Drive:
Duplex chain
Gear Ratios:
Specific ratios available in manual, typically designed for low-end torque.
Transmission Oil Type:
Harley-Davidson Formula + or equivalent (check manual for specific type and viscosity)
Transmission Oil Capacity:
Approx. 24 oz (0.7 L)
Length:
Approx. 93.3 inches (2370 mm)
Width:
Approx. 38.0 inches (965 mm)
Height:
Approx. 55.0 inches (1397 mm)
Wheelbase:
Approx. 63.5 inches (1613 mm)
Dry Weight:
Approx. 700 lbs (318 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 1160 lbs (526 kg)
Fuel Tank Capacity:
5.0 US gallons (18.9 L)
Saddlebag Capacity:
Approx. 2.2 cubic feet total
Safety Certification:
Meets or exceeds all applicable federal safety standards for motorcycles.
Brakes:
Hydraulic disc brakes front and rear. Optional Anti-lock Braking System (ABS) available on many models.
Lighting:
Halogen headlight, LED tail light, turn signals.
Chassis Design:
Robust steel frame for stability.
Tire Design:
Tubeless tires for improved puncture resistance.
Audio System:
Many models featured an AM/FM radio with CB and intercom capabilities, often with handlebar-mounted controls.
Display:
Analog gauges for speedometer, tachometer, fuel, and voltage. LCD screen for odometer and trip meters.
ABS:
Optional Anti-lock Braking System (ABS) for enhanced braking control.
Cruise Control:
Many models offered Electronic Cruise Control for relaxed highway cruising.
Initial Service:
Typically at 1,000 miles (1600 km) - includes engine oil change, primary chaincase oil change, inspection.
Regular Oil Change:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first (engine oil).
Primary Oil Change:
Every 2,500 miles (4,000 km) or 6 months.
Transmission Oil Change:
Every 10,000 miles (16,000 km) or 12 months.
Spark Plug Replacement:
Refer to manual, typically around 15,000-20,000 miles.
Engine Oil Type:
Harley-Davidson SYN3 (fully synthetic) or H-D 20W50 Motorcycle Oil is recommended. Check manual for specific approvals.
Primary Chaincase Oil Type:
Harley-Davidson Formula + or equivalent (API GL-4 rated, SAE 80W-90)
Twin Cam Development:
Early Twin Cam engines (pre-2007) sometimes exhibited issues with cam chain tensioners and oil leaks. The manual will detail inspection and repair procedures.
Electrical Connectors:
Corrosion or loose connections can lead to intermittent electrical issues. Manual covers diagnostic methods.
Rear Air Suspension:
Some models featured rear air suspension which could develop leaks. Manual provides maintenance and troubleshooting.
Comprehensive Schedule:
Detailed mileage and time-based maintenance schedules provided for all major components.
Harley Davidson Legacy:
Long-standing American motorcycle manufacturer with a rich history dating back to 1903.
Road King Lineage:
The Road King nameplate has been a staple in Harley-Davidson's lineup, embodying the classic American touring motorcycle aesthetic.
Twin Cam Era:
These model years represent the early to mid-era of Harley-Davidson's Twin Cam engine, a significant upgrade from previous Evolution engines.
Manufacturing Location:
Primarily manufactured in the United States (e.g., York, Pennsylvania; Milwaukee, Wisconsin).
