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2010 Harley Davidson Road KING FLHR Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Harley-Davidson Model: Road King Model Code: FLHR Year: 2010 Generation Platform Generation: 2009-2013 (Second Generation Project Rushmore Platform Basis) Codes Vin Prefix: 1HD1 👋 Introduction...
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类型: Motorcycle
厂商:
斯库: 101898
2010 Harley Davidson Road KING FLHR Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Road King
Model Code:
FLHR
Year:
2010
Generation
Platform Generation:
2009-2013 (Second Generation Project Rushmore Platform Basis)
Codes
Vin Prefix:
1HD1
👋 Introduction
Market Position
Segment:
Full-size V-twin cruiser motorcycle.
Target Audience:
Harley-Davidson owners seeking to perform their own maintenance, repairs, and diagnostics, or professional independent repair shops.
Competitive Analysis
Competitors 2010:
Indian Chief, Victory Kingpin, Honda Gold Wing (touring focus), Kawasaki Vulcan series, Yamaha Road Star.
Key Features
Distinctive Features:
Detachable windshield, lockable hard saddlebags, classic styling, comfortable touring ergonomics, air-cooled V-twin engine.
Manual Advantage:
Provides authoritative, factory-backed information essential for maintaining the Road King's performance and longevity.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
PDF
Digital Format Recommendation:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, inspection, troubleshooting, and repair procedures for the Twin Cam 103 engine.
Fuel System:
Fuel injection system (EFI), throttle body, fuel pump, fuel filter, injectors, and fuel tank service.
Ignition System:
Ignition module, spark plugs, ignition coils, and troubleshooting of ignition-related faults.
Transmission:
Six-speed Cruise Drive transmission service, disassembly, assembly, clutch, and lubrication.
Drivetrain:
Belt drive system, rear sprocket, front pulley, and drive belt inspection and replacement.
Brakes:
Hydraulic brake systems (front and rear), caliper service, master cylinder overhaul, brake fluid replacement, and ABS system (if equipped).
Suspension:
Front fork service (including seals and oil), rear shock absorber adjustment and replacement, and wheel bearing service.
Electrical System:
Wiring diagrams, battery service, charging system (stator, regulator/rectifier), lighting, instrumentation, starting system, and accessory circuits.
Chassis:
Frame inspection, steering head bearings, swingarm pivot, and related chassis components.
Bodywork:
Fairing removal and installation, fender service, saddlebag removal and installation, seat service, and cosmetic component repairs.
Diagnostic Tools:
Information on Harley-Davidson's Digital Technician (DT) tool and diagnostic trouble codes (DTCs).
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication points, and general upkeep.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon mechanical and electrical issues.
Repair:
Detailed step-by-step instructions for component removal, repair, and reinstallation.
Rebuilds:
Complete engine and transmission rebuild procedures with detailed specifications.
Adjustments:
Carburetor (if applicable on earlier models or for reference), clutch, throttle cables, and suspension adjustments.
Wiring Diagrams:
Comprehensive electrical schematics for all systems.
Technical Depth
Depth:
Comprehensive Factory Service Manual covering all aspects of maintenance, repair, and troubleshooting from basic service to complete engine and transmission overhauls.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text within the PDF for quick information retrieval.
Print Quality
Digital Quality:
High-resolution scans of original factory documentation, ensuring clarity of diagrams and text.
Binding Type
Format Type:
Digital (PDF)
Paper Type
N A:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Harley-Davidson Twin Cam
Engine Type:
Air-cooled, 45-degree V-twin
Displacement:
96 cubic inches (1584 cc)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
8.2:1
Valve Train:
Pushrod-actuated, overhead valves with two valves per cylinder.
Performance
Horsepower Approximate:
Est. 70-80 HP (Varies with tuning and specific build)
Torque Approximate:
Est. 90-96 lb-ft @ 3500 RPM (Varies with tuning and specific build)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 89 octane (higher recommended)
Lubrication System
Oil Type Spec:
Harley-Davidson 20W-50 Synthetic (or equivalent meeting H-D specification)
Oil Capacity W Filter:
3.7 US quarts (3.5 Liters)
🔧 Transmission
Standard
Type:
6-speed Cruise Drive, constant mesh
Primary Drive:
Perimeter contact, double-row chain
Final Drive:
Carbon fiber belt, 25mm wide
Features
Clutch Type:
Hydraulic, multi-plate wet clutch
Transmission Fluid Spec:
Harley-Davidson Formula + Transmission & Primary Chain Lubricant (or equivalent)
Transmission Fluid Capacity:
24 US fluid ounces (0.71 Liters)
📐 Dimensions
Exterior
Length:
93.0 in. (2362 mm)
Seat Height Laden:
27.1 in. (688 mm)
Ground Clearance:
5.1 in. (130 mm)
Rake:
26.0 deg.
Trail:
6.22 in. (158 mm)
Cargo
Saddlebag Capacity:
Approx. 2.2 cu ft total
Weights
Dry Weight:
721 lbs. (327 kg)
Gross Vehicle Weight Rating Gvwr:
1200 lbs. (544 kg)
Fuel Capacity:
5.0 US gallons (19 L)
🛡️ Safety Features
Ratings
N A:
Motorcycles typically do not receive NHTSA crash test ratings like automobiles.
Active Features
Braking System:
Dual front disc brakes, single rear disc brake. Optional ABS available.
Passive Features
Lighting:
Halogen headlight, LED taillight and brake light, front and rear turn signals.
Frame Construction:
Mild steel, tubular frame with two-piece cast aluminum swingarm.
💡 Technology Features
Infotainment
Audio System:
Factory fitted audio system (often an AM/FM radio with CD player and CB/intercom preparation, depending on original specification).
Gauges:
Analog speedometer, tachometer, fuel gauge, voltmeter, oil pressure gauge, and indicator lights.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on the 2010 Road King FLHR.
Connectivity
Cruise Control:
Electronic cruise control is standard on the 2010 Road King FLHR.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months, whichever comes first.
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first.
Fluid Specifications
Engine Oil Type:
Harley-Davidson 20W-50 Synthetic (or equivalent)
Transmission Primary Fluid Type:
Harley-Davidson Formula + Transmission & Primary Chain Lubricant (or equivalent)
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid
Fork Oil Type:
Harley-Davidson Type 'E' or 'S' Fork Oil (or equivalent with similar viscosity)
Known Issues
Potential Issues 2010:
Refer to manual for specific troubleshooting. Common areas can include clutch drag, charging system issues (stator/regulator), and occasional electrical gremlins if not maintained.
Parts Reference
Oil Filter Part Number Example:
HIFLOFILTRO HF170C / HD Part Number 63731-37
Air Filter Part Number Example:
HIFLOFILTRO HFA1910 / HD Part Number 29049-09
📚 Vehicle History
Brand Heritage
Founding Year:
1903
Brand Identity:
Iconic American motorcycle manufacturer known for its V-twin engines and distinct styling.
Model Evolution
Road King Introduction:
Introduced in 1994 as a retro-styled touring motorcycle, evolving from the FXR platform.
2010 Updates:
Part of the Project Rushmore lineage, featuring the Twin Cam 103 engine and chassis refinements for improved handling and comfort.
Production
Manufacturing Location:
York, Pennsylvania, USA and Milwaukee, Wisconsin, USA.
🏆 Awards & Recognition
Recognitions
N A:
While specific awards for the 2010 model year are not widely publicized, the Road King has consistently been recognized for its comfort, touring capability, and classic styling by motorcycle enthusiasts and publications over its production run.
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