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Harley Davidson Screaming Eagle Electra Glide 2 Motorcycle 2005 Service Repair Workshop Manual Pdf

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Screamin' Eagle Electra Glide 2 Year: 2005 Model Line: Electra Glide Trim Level: Screamin' Eagle Vehicle Type: Motorcycle Category: Touring Codes Engine Code:...
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Harley Davidson Screaming Eagle Electra Glide 2 Motorcycle 2005 Service Repair Workshop Manual Pdf
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Screamin' Eagle Electra Glide 2
Year:
2005
Model Line:
Electra Glide
Trim Level:
Screamin' Eagle
Vehicle Type:
Motorcycle
Category:
Touring
Codes
Engine Code:
V-Twin (specific variant not explicitly stated, assumed Twin Cam 103ci based on Screamin' Eagle package for the era)
Vin Code:
1HD1...
👋 Introduction
Market Position
Positioning:
The 2005 Screamin' Eagle Electra Glide represented Harley-Davidson's commitment to performance touring, offering enhanced power and premium features for long-distance riding enthusiasts.
Competitive Analysis
Competitors:
Competed with other premium touring motorcycles from brands like Honda (Gold Wing), BMW (K-Series touring), and Victory.
Key Features
Screamin Eagle Enhancements:
Typically included a larger displacement engine (e.g., 103 cubic inches), performance camshafts, freer-flowing exhaust, upgraded suspension, and unique styling cues.
Electra Glide Features:
Full fairing, integrated audio system, cruise control, ample luggage capacity (saddlebags, often a tour-pak), comfortable seating for rider and passenger.
Manual Value Proposition
Value:
Provides owners and technicians with the essential, factory-authentic information needed for maintenance, troubleshooting, and repairs, ensuring optimal performance and longevity of a specialized model.
📋 Manual Details
Coverage Areas
Coverage:
Complete Factory Service Repair Workshop Manual
Page Count
Pages:
Estimated 800-1200+ pages (typical for comprehensive Harley-Davidson service manuals of this era)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF (Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, inspection, repair of top and bottom end, cylinders, pistons, crankshaft, camshafts, valves, timing systems.
Fuel System:
Fuel injection (EFI), throttle body, injectors, fuel pump, fuel lines, fuel tank, pressure regulator, diagnostics.
Ignition System:
Ignition module, spark plugs, ignition coils, sensors, timing.
Exhaust System:
Exhaust pipes, mufflers, catalytic converters (if applicable), mounting hardware.
Transmission Drivetrain:
5-speed Cruise Drive transmission, clutch operation, gearbox, primary drive, secondary drive (belt drive), bearings, seals.
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting, switches, indicators, horn.
Chassis Frame:
Frame construction, inspection, repair, headstock, swingarm, pivot bearings.
Suspension Front:
Front forks (Show Chrome, etc.), internal components, oil change, seals, bushings, damping adjustments.
Suspension Rear:
Rear shock absorbers, mounting, adjustment, bushings.
Brakes Front:
Brake calipers, master cylinder, brake lines, brake pads, rotors, bleeding procedure, hydraulic system.
Brakes Rear:
Brake caliper, master cylinder, brake lines, brake pads, rotor, bleeding procedure, hydraulic system.
Wheels Tires:
Wheel bearing inspection and replacement, tire pressure, tire wear, wheel balancing.
Bodywork Fittings:
Fairing, batwing, saddlebags, tour-pak, fuel tank, fenders, seat, instrumentation, controls, mounting hardware.
Lighting Accessories:
Headlights, tail lights, turn signals, auxiliary lighting, cruise control, audio system (if equipped).
Diagnostics Troubleshooting:
Diagnostic trouble codes (DTCs), fault finding for engine, electrical, and other systems, recommended diagnostic tools.
Procedures Included
Routine Maintenance:
Oil change, filter replacement, spark plug service, air filter cleaning/replacement, brake fluid flush, drive belt tension check.
Engine Repair:
Top-end rebuild, cylinder head service, piston replacement, crankshaft inspection, timing chain/gear replacement.
Transmission Repair:
Clutch service, gear set overhaul, bearing replacement, seal replacement.
Electrical Diagnosis:
Component testing, wiring harness repair, sensor diagnosis, troubleshooting charging system issues.
Brake System Overhaul:
Caliper rebuild, master cylinder replacement, line replacement, bleeding, pad and rotor replacement.
Suspension Service:
Fork seal replacement, fork oil change, rear shock absorber maintenance.
Bodywork Refitting:
Removal and installation of fairings, saddlebags, and other body panels for access to components.
Special Tools:
Identification and usage of specialized Harley-Davidson tools required for specific repairs.
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and specifications.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Yes (typically)
Print Quality
Quality:
High-resolution, suitable for printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Licensing
License:
No Expiry Dates, No Extra Fees
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, V-twin, pushrod actuated valves
Displacement:
Likely 103 cubic inches (approx. 1690cc) for Screamin' Eagle model. Standard Electra Glide may have been 88ci or 96ci depending on exact variant and year.
Bore X Stroke:
Approx. 3.927 in. x 4.250 in. for 103ci (specific to the Screamin' Eagle kit)
Compression Ratio:
Typically 9.2:1 or higher for Screamin' Eagle 103ci kits.
Performance
Horsepower:
Estimated 75-85 HP (Screamin' Eagle variants generally offer a significant power increase over stock).
Torque:
Estimated 95-105 ft-lbs (Screamin' Eagle variants)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, 91 octane (R+M)/2 minimum recommended
Lubrication
Oil Type:
Harley-Davidson SYN3 (Synthetic) or equivalent SAE 20W-50 motorcycle oil.
Oil Capacity:
Approximately 4 U.S. quarts (3.8 liters) with filter change for Twin Cam 103ci.
🔧 Transmission
Standard
Type:
5-speed Cruise Drive
Gear Ratios:
1st: 9.156, 2nd: 6.424, 3rd: 4.751, 4th: 3.701, 5th: 3.064 (Typical ratios for 5-speed, check manual for exact)
Primary Drive:
Involute splined, 1.375 in. chain, 34/56 tooth sprocket
Secondary Drive:
Belt Drive, 32/66 tooth sprocket, 14mm pitch (e.g., 1.50 in. wide belt)
Features
Clutch:
Hydraulic assist, multi-plate wet clutch
Transmission Oil Type:
Harley-Davidson Primary Chain Case Lubricant or equivalent SAE 80W-90 gear oil.
Transmission Oil Capacity:
Approximately 1.0 U.S. quart (0.95 liters)
📐 Dimensions
Exterior
Length:
Approx. 103.0 in. (2616 mm)
Width:
Approx. 38.5 in. (978 mm)
Height:
Approx. 54.5 in. (1384 mm)
Wheelbase:
Approx. 63.5 in. (1613 mm)
Ground Clearance:
Approx. 5.1 in. (130 mm)
Weights
Dry Weight:
Approx. 827 lbs (375 kg)
Weight Capacity:
Approx. 800 lbs (363 kg) rider, passenger, and cargo
Cargo
Saddlebag Capacity:
Integrated, hard-shell, approx. 2.2 cu ft total.
Tour Pak Capacity:
Optional, significant additional storage.
🛡️ Safety Features
Ratings
Crash Test Results:
N/A for motorcycles as regulatory bodies do not typically perform standardized crash testing like cars.
Active Features
Brakes:
Dual front disc brakes with 4-piston calipers, Single rear disc brake with 4-piston caliper.
Lighting:
Halogen headlight, LED tail light and brake light, amber incandescent front turn signals, self-canceling rear turn signals.
Passive Features
Frame Construction:
Steel, 2-piece, V-front, 5-piece backbone and downtube.
Wind Protection:
Large Batwing fairing with windscreen for rider comfort and protection from elements.
💡 Technology Features
Infotainment
Audio System:
Integrated AM/FM stereo with CD player, speakers mounted in fairing, often with handlebar-mounted controls. Some models may have CB and intercom capabilities.
Instrumentation:
Analog speedometer and tachometer, fuel gauge, voltmeter, oil pressure gauge, indicator lights for turn signals, high beam, engine diagnostics (ABS if equipped).
Driver Assistance
Cruise Control:
Standard on Electra Glide models, providing rider comfort on long highway stretches.
ABS:
Anti-lock Braking System (ABS) was optional or standard on higher trims for this year, significantly enhancing braking safety.
Connectivity
Diagnostic Port:
4-pin diagnostic connector for engine diagnostics and data retrieval.
🔧 Maintenance
Service Intervals
Initial Service:
500 miles (800 km): Oil change, primary chain adjustment, inspection of all controls and fasteners.
Regular Service:
Every 5,000 miles (8,000 km) or annually: Engine oil and filter change, inspect brake system, check tire pressure and wear, lubricate clutch and throttle cables, inspect drive belt.
Major Service:
Every 10,000 miles (16,000 km): Perform all 5,000 mile services, plus inspect and service spark plugs, air filter, transmission fluid change, brake fluid flush, service steering head bearings.
Long Term Maintenance:
Refer to manual for specific intervals for wheel bearing service, brake caliper service, suspension overhaul, and timing inspection.
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 (Synthetic) or SAE 20W-50 Motorcycle Oil.
Primary Chain Case Oil:
Harley-Davidson Primary Chain Case Lubricant or SAE 80W-90 Gear Oil.
Brake Fluid:
DOT 4 hydraulic fluid.
Fork Oil:
Harley-Davidson Factory Recommended Fork Oil (typically 10W or 15W, consult manual for specific weight).
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, wheel bearings, fork seals, drive belt, spark plugs.
Electrical Concerns:
Wiring harness integrity, charging system components (stator, regulator/rectifier), starter solenoid issues can occur with age and mileage.
Engine Performance:
Potential for oil leaks from common areas like the primary cover or transmission main seal. Screamin' Eagle components require proper installation and tuning to avoid issues.
Maintenance Parts Example
Oil Filter Part Number:
26030-87 (for many Twin Cam models)
Air Filter Part Number:
29253-01 (for many Twin Cam models with stock air cleaner)
Spark Plug Part Number:
6R12 (equivalent to NGK DPR6EA-9, but check manual for exact Screamin' Eagle recommendations)
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer known for its cruiser and touring motorcycles, embodying freedom and American culture.
Model Evolution
Electra Glide Lineage:
The Electra Glide lineage began in 1965 and has consistently evolved to become the benchmark for American-style touring motorcycles, characterized by comfort, features, and V-twin power.
Screamin Eagle Program:
The Screamin' Eagle Performance Parts program was established to offer factory-backed performance upgrades, providing increased horsepower and torque for enthusiasts seeking more from their Harley-Davidson.
Production
Manufacturing Location:
York, Pennsylvania, and Milwaukee, Wisconsin, USA.
🏆 Awards & Recognition
Recognitions
Brand Awards:
Harley-Davidson consistently receives accolades for its iconic design, V-twin engine performance, and loyal customer base. Specific awards for individual models vary.
Ratings
Customer Satisfaction:
Generally high for the touring segment, reflecting the comfort and long-distance capability.
Certifications
Emissions:
Compliant with applicable EPA emissions standards for the model year.
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