Target Audience:
Enthusiasts, owners, and professional mechanics maintaining vintage Harley-Davidson motorcycles
Value Proposition:
Cost-effective alternative to dealership service, providing comprehensive factory information
Key Feature 1:
Official Factory Service Manual Content
Key Feature 2:
Detailed Step-by-Step Procedures with Illustrations
Key Feature 3:
Comprehensive Troubleshooting and Electrical Diagnostics
Key Feature 4:
Instant PDF Download, Eliminating Shipping Wait Times
Engine:
Complete disassembly and repair of Shovelhead engine
Clutch:
Service, adjustment, and repair of the clutch assembly
Primary Drive:
Inspection and service of the primary drive system
Transmission:
Detailed procedures for transmission maintenance and repair
Kickstarter:
Troubleshooting and repair of the kickstart mechanism
Fuel System:
Carburetor tuning, maintenance, and repair
Exhaust Systems:
Installation and maintenance of exhaust components
Electrical System:
Comprehensive diagnosis, repair, and wiring diagrams
Front Suspension:
Service and repair of the fork and related components
Steering:
Maintenance and adjustment of the steering system
Rear Suspension:
Service and repair of rear shock absorbers and swingarm
Brakes:
Brake system maintenance, adjustment, and repair
General Information:
Overview, vehicle identification, and safety precautions
Troubleshooting:
Diagnostic procedures for common and uncommon issues
Periodic Lubrication:
Lubrication points and recommended intervals
Maintenance:
Routine maintenance procedures
Tune Up:
Engine tuning and carburetor adjustment procedures
Repair Procedures:
Step-by-step instructions for complete disassembly and reassembly
Diagnostic Procedures:
Detailed troubleshooting guides for electrical and mechanical issues
Adjustment Procedures:
Carburetor, clutch, brake, and suspension adjustments
Wiring Diagrams:
Comprehensive and detailed electrical wiring schematics
Depth:
From basic maintenance to complete engine rebuilds and advanced diagnostics
User Level:
Suitable for do-it-yourselfers and experienced mechanics
Compatibility:
All PC based Windows operating systems and Mac
Printability:
Printable without any restriction
Content Layout:
Hundreds of photos and illustrations, detailed drawings
Instruction Style:
Numbered instructions, detailed substeps, notes, cautions, and warnings
Illustration Enhancement:
Enlarged inset views for detailed parts examination
Binding:
Digital Download (Printable)
Paper Type:
N/A (Digital PDF)
Software Requirement:
Adobe PDF Reader
Engine Family:
Shovelhead
Engine Configuration:
45-degree V-twin, air-cooled
Displacement Variants:
Typically 74 cubic inches (1200cc) and 80 cubic inches (1340cc) for FLH models
Horsepower Estimate:
Approximately 55-60 HP (varies by specific configuration)
Torque Estimate:
Approximately 65-70 lb-ft (varies by specific configuration)
Carburetor Type:
Typically Keihin Butterfly or Linkert carburetors
Fuel Type:
Unleaded gasoline
Safety Focus:
Emphasis on proper brake maintenance, tire condition, and electrical system integrity
Active Safety:
Effective braking systems (dual front discs on some models), stable chassis
Passive Safety:
Robust frame construction, rider awareness is paramount
Oil Change Interval:
Refer to manual for specific intervals (typically 2,000-3,000 miles or 6 months)
Spark Plug Replacement:
Refer to manual for specific intervals
Major Service:
Refer to manual for detailed schedule (e.g., every 5,000-10,000 miles)
Engine Oil:
Manual will specify viscosity grade (e.g., 20W-50) and type (e.g., V-twin specific)
Primary Chain Case Oil:
Manual will specify type and capacity
Transmission Fluid:
Manual will specify type and capacity
Fork Oil:
Manual will specify viscosity and type
Common Issue 1:
Shovelhead oil leaks (common due to design and age)
Common Issue 2:
Carburetor tuning challenges, especially with fluctuating fuel quality
Common Issue 3:
Electrical system reliability, particularly older wiring and components
Common Issue 4:
Wear on transmission and primary drive components
Brand Legacy:
Harley-Davidson, iconic American motorcycle manufacturer with a long history of V-twin engines
Shovelhead Introduction:
The Shovelhead engine replaced the Panhead in 1966, evolving through various models including the FLH
Flh Electraglide:
The FLH designation signifies the Electra Glide, Harley-Davidson's premier touring model
1982 Context:
The 1982 model year was towards the end of the Shovelhead era, preceding the introduction of the Evolution engine
