Market Position:
Essential resource for owners and technicians of the 1982 Harley-Davidson FXWG, providing critical maintenance and repair information.
Competitive Analysis:
Offers a complete factory service manual compared to generic repair guides, ensuring accuracy and depth specific to the model.
Key Features:
Hundreds of pages, detailed illustrations/photos, step-by-step instructions, troubleshooting guidance, electrical system diagnostics, printable format, immediate download.
Visual Aid Quality:
Features hundreds of photos and illustrations to guide users through procedures, with enlarged insets for detailed part examination.
Systems Covered:
General Information, Troubleshooting, Periodic Lubrication, Maintenance, Tune-up, Engine, Clutch, Primary Drive, Transmission, Kickstarter, Fuel System, Exhaust Systems, Electrical System, Front Suspension, Steering, Rear Suspension, Brakes, Wiring Diagrams.
Electrical System Coverage:
Detailed diagnostics, repair, and troubleshooting for the entire electrical system, including lighting, ignition, and charging systems, with comprehensive wiring diagrams.
Suspension Coverage:
Detailed coverage of front fork and rear shock absorber systems, including disassembly, fluid changes, and adjustments.
Chassis And Frame:
While not explicitly listed as a separate section, frame integrity, bolt torques, and component mounting are implicitly covered within various repair procedures.
Braking System Coverage:
Comprehensive information on hydraulic disc brakes (front and rear), including caliper service, master cylinder overhaul, fluid flushing, and pad replacement.
Steering System Coverage:
Detailed instructions for servicing steering head bearings, fork alignment, and handlebar mounting.
Procedures Included:
Step-by-step instructions for complete disassembly, repair, and service procedures, including diagnostics and repair of electrical systems.
Tune Up Procedures:
Includes detailed steps for carburetor adjustment, ignition timing setting, and general engine tuning for optimal performance.
Component Overhaul:
Detailed procedures for overhauling major components like the engine, transmission, carburetor, and brake system.
Troubleshooting Methodology:
Structured approach to diagnosing problems using systematic checks and referencing specific symptoms to their causes.
Starter System:
Includes procedures for servicing the electric starter motor and related components, as well as the kickstarter mechanism.
Technical Depth:
Comprehensive, suitable for both do-it-yourselfers and experienced mechanics, covering detailed disassembly and rebuild procedures.
Diagnostic Capabilities:
Provides troubleshooting trees and methods for identifying and resolving common mechanical and electrical faults.
Diagrams And Illustrations:
Emphasis on detailed diagrams, drawings, and photographs to facilitate understanding and execution of repair tasks.
Accessibility:
Compatible with all PC-based Windows operating systems and Mac.
Digital Convenience:
Downloadable format eliminates shipping costs and delivery delays, allowing immediate access to repair information.
Print Quality:
Printable without restriction, allowing for full or partial document printing.
Binding Type:
N/A (Digital Download - Printable)
Paper Type:
N/A (Digital Download - Printable)
Engine Type:
Harley-Davidson Shovelhead V-Twin
Engine Displacement:
Typically 80 cubic inches (1340cc) for Shovelhead models of this era, though variations might exist. Manual would detail specific configurations.
Engine Configuration:
Air-cooled, 45-degree V-twin pushrod OHV.
Valve Train:
Covers overhead valve (OHV) system, including pushrods, lifters, and rocker arms, with adjustment and maintenance procedures.
Horsepower Torque:
Specific figures vary by tune and exact configuration. Manual provides specifications for tuning and adjustments.
Ignition System:
Manual covers servicing and troubleshooting of the ignition system, including points, condenser, coil, and spark plugs.
Fuel System:
Carbureted (likely a Keihin or Linkert carb, manual details specifics and tuning).
Carburetor Details:
Manual will detail specific carburetor model (e.g., Keihin Butterfly) and its components, adjustment procedures, and overhaul.
Transmission Type:
4-speed constant mesh, foot shift, hand clutch.
Optional Transmission:
Not applicable for this specific model year and variant, 4-speed was standard.
Transmission Features:
Primary drive cover, clutch operation, gear inspection, and maintenance procedures detailed.
Clutch Type:
Manual details the operation, adjustment, and servicing of the dry clutch assembly.
Primary Drive Details:
Information on the primary drive system, including clutch adjustment and maintenance of the drive chain or belt (depending on specific build).
Wheelbase:
Approximately 62.5 inches (1588 mm), manual will provide exact figure and tolerances.
Ground Clearance:
Specific figure not provided, but manual would detail if relevant for maintenance.
Dry Weight:
Approximately 560-580 lbs (254-263 kg), manual will confirm exact specification.
Gross Vehicle Weight Rating:
Manual will provide GVWR and recommended maximum load capacity.
Service Intervals:
Manual details recommended intervals for oil changes, filter replacements, spark plug checks, primary chain adjustment, and brake inspections.
Tire Maintenance:
Includes checks for tire pressure, tread depth, and replacement guidelines.
Engine Oil Type:
Manual specifies correct SAE viscosity and API service classification for engine oil (e.g., SAE 20W-50 motorcycle-specific oil is common for Shovelheads).
Primary Chain Case Oil Type:
Manual details specific oil for the primary chain case (often a heavier weight or specific transmission fluid).
Transmission Oil Type:
Manual specifies correct gear oil for the transmission, considering viscosity and additive packages.
Brake Fluid Type:
Manual will specify DOT 3 or DOT 4 brake fluid for hydraulic systems.
Fork Oil Type:
Manual will specify the type and viscosity of fork oil required for the front suspension.
Wheel Bearing Grease:
Manual will specify the correct type of grease for wheel bearings during maintenance.
Common Issues:
The manual addresses common Shovelhead issues such as oil leaks, carb tuning difficulties, ignition timing adjustments, and wear components.
Electrical Issues:
Guidance on common electrical gremlins like loose connections, failing charging systems, or ignition component failures.
Brand Heritage:
Harley-Davidson, a legendary American motorcycle manufacturer with a rich history dating back to 1903.
Harley Davidson Legacy:
Harley-Davidson motorcycles are renowned for their V-twin engines, distinctive sound, and association with American freedom and culture.
Model Evolution:
The FXWG (Wide Glide) was part of the iconic Shovelhead era, characterized by its distinctive front-end rake and styling, evolving from earlier Big Twin models.
Fxwg Design:
The FXWG ('Wide Glide') distinguishes itself with a raked-out front-end, reminiscent of chopper culture, featuring longer forks and a wider triple tree compared to standard FX models.
Production Period:
Shovelhead engines were produced from 1966 to 1984. The FXWG model specifically was introduced later in this period.
