🏷️ Basic Information

Make:

Harley-Davidson

Model:

Softail

Model Codes:

FLST, FXST

Year:

2000

👋 Introduction

Motorcycle Segment:

Cruiser / Custom

Target Audience:

Riders seeking classic styling, V-twin performance, and customization potential.

Key Competitors:

Other American V-twin manufacturers, select Japanese cruiser models.

Engine Layout:

Air-cooled, V-twin configuration.

Styling:

Classic hardtail-inspired look with a monoshock rear suspension system (Softail design).

Customization Platform:

Renowned for its extensive aftermarket support and ease of customization.

📋 Manual Details

Manual Type:

Factory Service Repair Workshop Manual

Language:

English

Format:

PDF Download

Digital Rights:

No Expiry Dates

Fees:

No Extra Fees

Manual Category:

Factory Service Manual

Intended User:

Professional Technicians and Advanced DIY Mechanics

📖 Manual Coverage

Engine Mechanical:

Complete overhaul, assembly, disassembly, diagnosis, and repair of all internal engine components including cylinders, pistons, crankshaft, connecting rods, camshafts, valves, and oil pump.

Engine Tuning:

Ignition timing, carburetor adjustment, fuel system diagnostics and repair, emissions control systems.

Transmission:

Service, repair, and troubleshooting for the 5-speed constant mesh transmission, including clutch operation, gear inspection, and shift mechanism.

Drive Train:

Final drive belt inspection, adjustment, and replacement, rear pulley and sprocket service.

Frame And Suspension:

Front fork service (dampers, seals, oil), rear shock absorber inspection and replacement, swingarm and pivot bearing service, wheel bearing replacement.

Brakes:

Front and rear brake system diagnostics, caliper service, master cylinder overhaul, brake fluid flush and bleed, rotor and pad replacement.

Electrical System:

Wiring diagrams for all circuits, starter motor, battery maintenance, charging system (stator, regulator/rectifier), lighting, ignition system, and accessory wiring.

Fuel System:

Carburetor (CV type) disassembly, cleaning, adjustment, and rebuilding. Fuel tank and petcock service.

Exhaust System:

Exhaust pipe and muffler inspection, gasket replacement, and removal/installation.

Bodywork And Trim:

Fender removal/installation, fuel tank mounting, seat service, handle bar adjustments, and minor body panel work.

Maintenance Tasks:

Oil changes, filter replacements, spark plug service, drive belt adjustment, brake pad inspection, tire pressure checks, battery maintenance, chain lubrication (if applicable to specific sub-models within FLST/FXST).

Troubleshooting Guides:

Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting charts, fault code interpretation (if applicable).

Repair Procedures:

Step-by-step instructions for component disassembly, repair, and reassembly, torque specifications for critical fasteners, special tool recommendations.

Overhaul Instructions:

Detailed instructions for complete engine and transmission rebuilds, including clearances, measurements, and assembly sequences.

Wiring Diagrams:

Complete and detailed wiring schematics for all electrical systems, aiding in diagnosis and repair of electrical faults.

Diagnostic Capability:

Advanced diagnostic procedures for engine performance, electrical systems, and fuel delivery issues. Includes troubleshooting for starting problems, running issues, and charging system faults.

Rebuild Scope:

Comprehensive instructions for full engine and transmission rebuilds, covering all internal components and specifications.

Component Level Detail:

Detailed breakdowns and reassembly instructions for virtually every component on the motorcycle.

Special Tools:

Identification and usage of specialized tools required for specific repair and maintenance tasks.

📊 Manual Specifications

File Type:

Portable Document Format (PDF)

Searchability:

Searchable text content for quick information retrieval.

Print Quality:

High-resolution scans suitable for printing individual pages or the entire manual.

Digital Access:

Instant download upon purchase.

⚙️ Engine Specifications

Engine Type:

Evolution V-Twin (commonly referred to as 'Evo' engine).

Displacement:

1450cc (88 cubic inches). Specific engine codes might vary slightly for certain FLST/FXST sub-models.

Bore X Stroke:

3.56 in x 4.47 in (90.5 mm x 113.5 mm)

Compression Ratio:

Typically around 8.8:1 to 9.2:1, depending on specific tuner and model configuration.

Cooling System:

Air-cooled

Valve Train:

Overhead valve (OHV), 2 valves per cylinder

Oil System:

Dry sump with oil tank typically located under the seat or frame downtube.

Horsepower Estimate:

Approx. 65-70 HP at the crankshaft (actual figures vary).

Torque Estimate:

Approx. 75-80 lb-ft at 3200 RPM (actual figures vary).

Fuel Delivery:

Constant Velocity (CV) Carburetor, Keihin Butterfly style, 40mm diameter (H-36).

Fuel Type:

Unleaded gasoline, 91 octane (95 RON) or higher recommended.

Fuel Tank Capacity:

Varies by sub-model, typically around 3.7 to 4.0 US gallons (14.0 to 15.1 liters).

🔧 Transmission

Transmission Type:

5-speed, constant mesh, helical gear

Clutch Type:

Wet, multi-plate

Primary Drive:

Duplex chain

Final Drive:

Belt drive

Gear Ratios:

Specific ratios are detailed in the manual, ensuring proper power delivery across the RPM range.

Oil Type:

Harley-Davidson recommends primary chain case lubricant or a suitable SAE 50 transmission oil.

📐 Dimensions

Wheelbase:

Varies by specific model (e.g., FLSTF Fat Boy, FXST Standard). Typically around 64-65 inches (1626-1651 mm).

Length:

Varies by specific model. Typically around 92-94 inches (2337-2388 mm).

Seat Height:

Varies by specific model. Typically around 25-27 inches (635-686 mm).

Dry Weight:

Varies by specific model. Typically around 600-650 lbs (272-295 kg).

Gross Vehicle Weight Rating:

Typically around 950-1000 lbs (431-454 kg).

🛡️ Safety Features

Safety Standards:

Manufacturer's internal safety standards and regulatory compliance for motorcycle design.

Braking System:

Hydraulic disc brakes, front and rear. Specific caliper and rotor sizes are detailed in the manual.

Lighting:

Halogen headlight, taillight, brake light, turn signals.

Frame Construction:

Steel frame and swingarm designed for stability and rider comfort.

💡 Technology Features

Audio System:

Many Softail models from this era did not come with factory-installed audio systems. Aftermarket solutions were common.

Gauges:

Analog speedometer, tachometer (optional on some models), fuel gauge, and indicator lights integrated into the dashboard or handlebar.

ABS:

Anti-lock Braking System (ABS) was not a standard or widely available option on 2000 Softail models.

Bluetooth:

Not available on factory stock models of this year.

Ignition System:

Electronic ignition system with advance timing curves controlled by the ignition module.

🔧 Maintenance

First Service:

Typically at 1,000 miles (1,600 km) or 6 months, whichever comes first. Includes engine oil and filter change, belt adjustment, and general inspection.

Subsequent Service:

Scheduled every 5,000 miles (8,000 km) or 12 months. Includes oil change, filter replacement, spark plug service, and thorough inspection of all systems.

Drive Belt Check:

Inspect and adjust drive belt tension every 5,000 miles (8,000 km).

Engine Oil:

Harley-Davidson recommends SAE 20W-50 or equivalent synthetic motorcycle oil meeting Harley-Davidson specifications (e.g., H-D 360). Check manual for exact viscosity recommendations based on ambient temperature.

Primary Chain Case Oil:

Harley-Davidson Primary Chain Case Lubricant or SAE 50 transmission oil.

Brake Fluid:

DOT 4 or DOT 5.1 hydraulic brake fluid. Refer to manual for specific type recommended for the braking system.

Fork Oil:

Typically SAE 10W or SAE 15W fork oil. Consult manual for precise type and volume per fork leg.

Carburetor Performance:

CV carburetor can require fine-tuning for optimal performance, especially at altitude or with modifications. Idle speed adjustment is common.

Charging System:

Stator and regulator/rectifier can be points of failure over time. Diagnosis involves checking output voltages.

Oil Leaks:

Potential for minor oil leaks from engine seals or gaskets with age and mileage, requiring inspection and potential seal replacement.

Drive Belt Wear:

Regular inspection of the drive belt for wear, cracks, and proper tension is crucial to prevent premature failure.

📚 Vehicle History

Harley Davidson Legacy:

Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer renowned for its V-twin engines, cruiser styling, and rich motorsports history.

Softail Development:

The Softail platform, introduced in 1983, features a hidden rear suspension system designed to mimic the appearance of a rigid 'hardtail' frame while providing modern ride comfort. The year 2000 models represent a mature iteration of this design, featuring the larger 1450cc Evolution engine.

Engine Introduction Year:

The Evolution V-twin engine was introduced in 1984. The 1450cc version became standard for Big Twin models in 1999.

🏆 Awards & Recognition

Brand Acclaim:

Harley-Davidson motorcycles, particularly the Softail line, are consistently recognized for their iconic styling, cultural impact, and strong owner community.