Target Audience:
Owners and independent repair shops seeking to perform all maintenance and repairs on the 2016 Harley-Davidson Softail FLSTC.
Value Proposition:
Offers factory-level detail and accuracy, surpassing generic online guides and providing the necessary information for in-depth mechanical work.
Comprehensiveness:
Encompasses all aspects of the motorcycle, from minor adjustments to major overhauls, ensuring no task is beyond the scope of the manual.
Diagnostic Tools:
Includes guidance on using Harley-Davidson diagnostic tools (e.g., WHDP) if applicable to the model year's systems.
General Coverage:
Complete service, maintenance, and troubleshooting for the 2016 Harley-Davidson Softail FLSTC.
Estimated Page Count:
Varies by specific edition, typically 800+ pages for a comprehensive factory-style manual.
Type:
Full Service and Repair Manual
Format:
Digital (PDF) or Printed
Powertrain:
Engine assembly, disassembly, inspection, lubrication, tuning, fuel system, ignition system, exhaust system, cooling system.
Drivetrain:
Clutch operation and adjustment, transmission overhaul, drive belt inspection and replacement, final drive maintenance.
Chassis:
Frame inspection, suspension (front fork and rear shock absorbers) servicing, steering system overhaul, wheel and tire maintenance.
Electrical:
Battery maintenance, charging system (stator, regulator/rectifier), starting system (starter motor), lighting systems (headlight, taillight, turn signals), ignition switches, instrument cluster, wiring diagrams, diagnostic trouble codes (DTCs).
Brakes:
Hydraulic brake system diagnosis, brake caliper service, master cylinder overhaul, brake line replacement, brake pad inspection and replacement, ABS system (if equipped) troubleshooting.
Bodywork And Trim:
Fender removal and installation, fuel tank servicing and removal, seat adjustment and removal, handlebar and control lever adjustments, fairing and accessory component installation/removal.
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter servicing, brake fluid flush, drive belt adjustment, lubrication points.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault code interpretation, symptom-based troubleshooting guides.
Repair And Rebuild:
Detailed step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly of major systems.
Technical Specifications:
Torque specifications for all fasteners, electrical component specifications, fluid capacities, engine timing specifications, valve clearance adjustments.
Depth:
Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers everything from basic servicing to complete engine and transmission rebuilds.
Digital Quality:
High-resolution PDFs with searchable text and printable pages.
Print Quality:
Professional printing with clear diagrams and legible text (for printed versions).
Binding Type:
Durable spiral binding or perfect binding for easy lay-flat use in a workshop environment (for printed versions).
Paper Type:
Heavy-duty, oil-resistant paper to withstand workshop conditions (for printed versions).
Engine Type:
Air-cooled, Twin Cam 103B™
Displacement:
103 cubic inches (1690 cc)
Bore X Stroke:
3.875 in. x 4.375 in. (98.4 mm x 111.1 mm)
Torque Peak:
Approx. 101 ft-lbs (137 Nm) at 3,250 RPM (US specifications may vary).
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium unleaded gasoline, minimum octane rating of 91.
Ignition Type:
High-performance, electronic ignition with knock control.
Transmission Type:
6-speed Cruise Drive®
Gear Ratios:
Refer to manual for specific gear ratios, typically including a tall overdriven 6th gear for highway cruising.
Transmission Fluid Type:
Harley-Davidson SYN3® Synthetic Motorcycle Oil or equivalent API GL-5 rated gear oil (check manual for exact specifications).
Clutch Type:
Hydraulic, multi-plate wet clutch.
Safety Standards:
Meets all applicable federal safety standards for motorcycles. ABS (Anti-lock Braking System) optional.
Braking System:
Hydraulic disc brakes front and rear. Optional ABS integration detailed in the manual.
Lighting:
Halogen headlight, LED taillight and brake lights, amber LED front and rear turn signals for enhanced visibility.
Audio System:
While not a primary feature on all FLSTC models, some may have aftermarket or optional audio systems, with wiring information available in the manual.
ABS Option:
Anti-lock Braking System (ABS) was an optional feature. The manual provides specific diagnostic and service procedures for ABS-equipped models.
Diagnostic Ports:
Includes information on accessing the vehicle's diagnostic port for fault code retrieval and system analysis.
Initial Service:
First service typically at 1,000 miles (1,600 km) - oil change, inspection of controls, cables, and fasteners.
Regular Service:
Subsequent services recommended every 5,000 miles (8,000 km) or 6 months, whichever comes first. Includes engine oil and filter change, transmission oil check, primary chaincase oil check, inspection of brakes, tires, and all external components.
Engine Oil:
Harley-Davidson SYN3® SAE 20W-50 (or Harley-Davidson 20W-50 Motorcycle Oil) for both engine and primary drive, or H-D Formula+ Transmission and Primary Chaincase Lubricant.
Engine Oil Capacity:
3.5 US qt (3.3 L) with filter change.
Primary Chaincase Oil Capacity:
38 oz (1.1 L) when using SYN3® or H-D Formula+.
Brake Fluid:
DOT 4 (for clutch and brake systems where applicable).
Common Wear Items:
Brake pads, tires, clutch plates, drive belt, and suspension seals are typical wear items requiring periodic inspection and replacement.
Electrical Checks:
Regular inspection of battery terminals and charging system output is crucial. The manual will detail diagnostic procedures for common electrical faults.
Comprehensive Charts:
The manual includes detailed maintenance charts outlining tasks and intervals for all vehicle systems, including specific torque values for critical fasteners.
Brand Legacy:
Harley-Davidson, a quintessential American motorcycle brand with a rich history dating back to 1903, known for its V-twin engines and iconic styling.
Softail Lineage:
The Softail platform, introduced in 1984, is renowned for its hidden rear suspension, mimicking the look of a hardtail frame while providing modern comfort. The FLSTC (Classic) variant typically features classic styling cues like a large chrome headlight, whitewall tires, and ample chrome.
Manufacturing Location:
Primarily assembled in York, Pennsylvania, USA.
