Segment:
American Cruiser Motorcycle Market
Target Audience:
Harley-Davidson owners, independent repair shops, motorcycle enthusiasts
Competitors:
Indian Motorcycles, Victory Motorcycles (historically)
Vehicle Features:
Iconic styling, V-twin engine, comfortable riding position, strong brand heritage
Manual Value Proposition:
Enables DIY maintenance and repair, cost savings, deeper understanding of the motorcycle's systems
Primary Focus:
Service, Repair, Maintenance, Troubleshooting
Diagnostic Scope:
Comprehensive system diagnostics and fault finding
Component Coverage:
Engine, Transmission, Drivetrain, Chassis, Electrical, Fuel System, Brakes, Suspension, Bodywork
Type:
Factory Service Manual / Professional Repair Manual
Engine:
Twin Cam 103B, internal components, lubrication, cooling, fuel injection (EFI), ignition system, exhaust system
Transmission:
6-speed Cruise Drive, internal components, clutch, primary drive, secondary drive (belt)
Chassis:
Frame, suspension (front fork, rear shocks), steering, wheels, tires, brakes (front and rear disc, ABS if equipped)
Electrical:
Battery, charging system, ignition, lighting, instrumentation, wiring diagrams, sensors, ECM (Engine Control Module), security system
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel lines, EVAP system
Bodywork:
Fenders, fuel tank, seat, handlebars, controls, footboards, exhaust system routing
Maintenance:
Scheduled maintenance intervals, fluid changes (oil, brake fluid), filter replacements, lubrication points, brake inspection, tire maintenance
Troubleshooting:
System-specific diagnostic trees, fault code interpretation, common problem diagnosis and repair
Repair:
Component removal, installation, overhaul, and adjustment procedures for all major systems
Diagnostics:
Using diagnostic tools, reading trouble codes, live data interpretation
Depth:
Comprehensive, from basic fluid checks to full engine and transmission rebuilds
Detail Level:
Detailed step-by-step instructions, torque specifications, special tool requirements
Engine Type:
Air-cooled, Twin Cam 103B
Displacement:
1690 cc (103 cubic inches)
Bore X Stroke:
3.875 in. x 4.38 in. (98.4 mm x 111.3 mm)
Torque Rating:
99.5 ft-lbs @ 3500 RPM (approx.)
Horsepower Rating:
75 HP @ 5000 RPM (approx.)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (R+M)/2
Oil Type:
Harley-Davidson Syn3 (Synthetic) or equivalent SAE 20W-50
Oil Capacity:
3.7 U.S. qts (3.5 L) (with filter)
Ignition System:
Single fire, non-serviceable ignition module
Transmission Type:
6-speed Cruise Drive
Primary Drive:
Compensating sprocket, chain drive
Secondary Drive:
Belt drive, 25mm width, 68-tooth pulley
Clutch Type:
Hydraulic, multi-plate wet clutch
Transmission Fluid Type:
Harley-Davidson Formula + Transmission and Primary Chain Case Lubricant or equivalent
Transmission Fluid Capacity:
25-27 U.S. fl oz (0.74-0.80 L)
Braking System:
Dual-piston front caliper, single-piston rear caliper, dual-action front brake, single-action rear brake (standard), optional ABS
Lighting:
Halogen headlamp, LED taillamp, incandescent front/rear turn signals
Chassis Design:
Robust steel frame, designed for stability
Security System:
H-D Smart Security System (optional/standard depending on market)
Infotainment System:
Not typically equipped with advanced infotainment systems; focus is on core motorcycle functionality.
Instrumentation:
Analog speedometer, tachometer, fuel gauge, gear indicator, diagnostic indicators
Driver Assistance Features:
Optional ABS braking system
Connectivity Features:
No native Bluetooth or smartphone integration as standard.
First Service:
1,000 miles (1,600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months
Engine Oil:
Harley-Davidson Syn3 SAE 20W-50 (or equivalent approved)
Primary Chain Case Oil:
Harley-Davidson Formula + (or equivalent approved)
Brake Fluid:
DOT 4 (for ABS and non-ABS systems)
Fork Oil:
Spectro Heavy Duty Motorcycle Fork Oil (or equivalent approved)
Common Wear Items:
Brake pads, tires, clutch plates, drive belt
Electrical Gremlins:
Can occasionally occur; manual aids in diagnosis.
Performance Tuning:
Manual covers basic adjustments and diagnostics for tuning components.
Engine Oil Capacity With Filter:
3.7 U.S. qts (3.5 L)
Primary Chain Case Capacity:
25-27 U.S. fl oz (0.74-0.80 L)
Oil Filter:
Harley-Davidson 63796-77B (or equivalent)
Brand Legacy:
Iconic American motorcycle manufacturer with over a century of history
Softail Lineage:
The Softail platform, known for its hidden rear suspension, dates back to the early 1980s, offering a hardtail look with modern comfort.
Flstf Positioning:
The FLSTF 'Fat Boy' is a staple of the Softail line, recognized for its distinctive styling, wide front fork, and robust presence.
Manufacturing Location:
United States (York, Pennsylvania / Kansas City, Missouri)
Brand Awards:
Harley-Davidson consistently recognized for its brand loyalty and iconic status.
Model Performance Ratings:
Praised for its torque delivery and classic cruiser ride characteristics.
Manual Certification:
N/A (This is a third-party or manufacturer-produced service manual, not a safety certification)