Target Audience:
Harley-Davidson motorcycle owners, independent repair shops, and motorcycle enthusiasts seeking detailed service information.
Manual Advantage:
Provides official factory data, ensuring accuracy and completeness compared to aftermarket manuals.
Documentation Quality:
Authentic factory documentation, offering the highest level of detail and accuracy.
Accessibility:
Instant PDF download for immediate access and convenience.
Engine Service:
Engine disassembly, assembly, inspection, troubleshooting, and component replacement.
Transmission Service:
Transmission diagnosis, repair, and maintenance procedures.
Electrical System:
Wiring diagrams, component testing, troubleshooting of lighting, ignition, starting, charging, and accessory systems.
Fuel System:
Fuel injection system diagnosis, fuel pump, injectors, sensors, and EVAP system service.
Brake System:
Hydraulic brake system maintenance, bleeding, component replacement, and troubleshooting.
Suspension And Steering:
Front fork service, rear shock absorber maintenance, steering head bearing service, and wheel bearing replacement.
Chassis And Frame:
Frame inspection, swingarm service, and structural component checks.
Cooling System:
N/A for air-cooled models (typical for Softail).
Exhaust System:
Exhaust system inspection, component replacement, and troubleshooting.
Bodywork And Trim:
Body panel removal/installation, fairings, fenders, and trim piece service.
Preventative Maintenance:
Detailed procedures for scheduled maintenance, including fluid changes, filter replacements, and lubrication.
Troubleshooting Guides:
Diagnostic charts and step-by-step troubleshooting procedures for common and uncommon issues.
Engine Rebuilding:
Comprehensive engine rebuild instructions, including torque specifications and assembly sequences.
Diagnostic Procedures:
Methods for diagnosing electrical and mechanical faults using specified tools and techniques.
Component Replacement:
Detailed instructions for replacing all major and minor components.
Depth Of Coverage:
Factory-level service information, suitable for professional technicians and experienced DIY enthusiasts.
Engine Family:
Harley-Davidson Twin Cam 96 (1584cc)
Engine Type:
Air-cooled, 45-degree V-twin, pushrod actuated overhead valves.
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Displacement:
96 cu. in. (1584 cc)
Torque Rating:
Approximately 92.6 ft-lbs @ 3500 RPM (subject to specific model variant and tuning)
Horsepower Rating:
Approximately 70 HP @ 5200 RPM (subject to specific model variant and tuning)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane.
Ignition Type:
Distributorless Electronic Ignition (DEI) with knock sensor.
Wheelbase:
Varies by Softail model (e.g., ~64.5 inches for Fat Boy).
Dry Weight:
Varies by Softail model (e.g., ~650-700 lbs).
Fuel Capacity:
Varies by Softail model (e.g., 5.0 gallons).
Safety Standards:
Designed to meet U.S. EPA, DOT, and CARB standards where applicable.
Braking System:
Dual-piston front and rear brake calipers with floating rotors; braided stainless steel brake lines.
Lighting:
Halogen headlamp, LED tail lamp, incandescent front and rear turn signals.
Audio System:
Optional accessory radio/audio systems available, depending on model and trim (e.g., CG, CVO variants might have factory-installed audio).
Cruise Control:
Available as an option on many 2007 Softail models (e.g., Heritage Softail Classic, Fat Boy, Night Train).
Diagnostics Port:
Service diagnostic port (e.g., 4-pin Deutsch connector) for use with Harley-Davidson diagnostic tools like the Digital Technician.
Initial Service:
Refer to manual for specific mileage/time for break-in service (typically around 1,000 miles).
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (for engine oil, primary chaincase oil, and transmission oil, often serviced separately or combined depending on model variant and fluid type).
Air Filter Service:
Inspect every 5,000 miles, replace as needed based on inspection and riding conditions.
Spark Plug Replacement:
Refer to manual for specific mileage interval (typically around 10,000-15,000 miles).
Engine Oil Type:
Harley-Davidson 20W50 Synthetic or equivalent meeting Harley-Davidson 62600004 specification.
Primary Chaincase Oil Type:
Harley-Davidson Primary Chaincase Lubricant or equivalent (e.g., Formula+).
Transmission Oil Type:
Harley-Davidson Transmission Lubricant (e.g., Syn 3) or equivalent meeting Harley-Davidson specification.
Brake Fluid Type:
DOT 4 brake fluid.
Common Wear Items:
Clutch plates, brake pads, fork seals, drive belt wear.
Potential Electrical Concerns:
Wiring harness chafing in specific areas, regulator/rectifier failures (though less common on this generation compared to earlier models).
Engine Related Points:
Check for oil leaks around the primary cover and engine case seals. Timing chain tensioner wear can be a consideration over high mileage.
Brand Legacy:
Harley-Davidson boasts a rich heritage dating back to 1903, renowned for its iconic V-twin engines and cruiser motorcycles.
Softail Platform Origin:
The Softail platform, introduced in 1983, mimics the appearance of a hardtail frame while incorporating hidden rear suspension for improved ride comfort.
2007 Update:
The 2007 model year saw the widespread adoption of the Twin Cam 96 engine and the 6-speed Cruise Drive transmission across the Softail line.
Manufacturing Location:
United States.
