Positioning:
The definitive technical resource for owners and independent mechanics seeking to maintain, diagnose, and repair the 2009 Harley-Davidson Softail motorcycle range.
Competitors:
Haynes, Clymer, and aftermarket repair manuals. This official manual offers superior accuracy and completeness, reflecting Harley-Davidson's precise specifications.
Illustrations:
Features detailed exploded views, line drawings, and photographic sequences for critical procedures.
Troubleshooting:
Includes a robust troubleshooting section to quickly identify and resolve common and complex issues.
Accessibility:
Instant digital download provides immediate access to essential repair information.
Models Covered:
FXSTC Softail Custom, FXSTB Night Train, FLSTSB Softail Cross Bones, FLSTN Softail Deluxe, FLSTF Shrine, FLSTF Fat Boy, FLSTC Shrine, FXST Softail Standard, FXCWC Softail Rocker Custom, FXCW Softail Rocker, FLSTC Heritage Softail Classic
Estimated Page Count:
800-1000 (estimated for comprehensive official manual)
Type:
Official Factory Service Manual / Repair Manual
Engine System:
Complete engine overhaul, diagnosis, tuning, lubrication, cooling, fuel delivery, ignition, exhaust
Transmission Drivetrain:
Clutch, gearbox, primary drive, final drive, belt inspection and replacement
Electrical System:
Wiring diagrams, battery, charging system, ignition, lighting, starting, instrumentation, diagnostics
Chassis Suspension:
Frame, front fork (including telescopic fork service), rear shock absorbers, swingarm, wheel bearing service
Braking System:
Brake caliper service, master cylinder overhaul, brake pad replacement, fluid flush and bleed procedures, ABS (if applicable)
Fuel System:
Fuel injection system (EFI) diagnosis and repair, throttle body service, fuel pump, fuel filter replacement
Bodywork Fittings:
Fender removal and installation, fuel tank maintenance, seat assembly, handlebars, controls
Routine Maintenance:
Oil change, filter replacement, spark plug service, air filter cleaning/replacement, chain adjustment (if applicable), tire pressure checks
Diagnostic Troubleshooting:
Fault code interpretation, symptom-based troubleshooting for common and uncommon issues
Repair Overhaul:
Complete engine rebuild, transmission disassembly and reassembly, suspension component replacement, brake system overhauls
Performance Tuning:
Ignition timing adjustments, fuel mapping (if applicable via tuning modules), carburetor synchronization (for older models, though 2009 is EFI)
Depth:
Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, including detailed electrical diagnostics and wiring schematics.
Engine Family:
Twin Cam 96 (1584cc)
Engine Type:
Air-cooled, 45-degree V-twin, pushrod actuated overhead valves
Bore X Stroke:
3.75 in x 4.38 in (95.25 mm x 111.25 mm)
Displacement:
96 cu in (1584 cc)
Horsepower Estimate:
Approx. 70-75 HP (Varies slightly by model and tuning)
Torque Estimate:
Approx. 90-95 ft-lbs @ 3000 RPM (Varies slightly by model and tuning)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 89 octane (octane rating may vary by region and manufacturer recommendation)
Ignition System:
High-performance electronic ignition with knock sensor
Oil Capacity:
3.0 US qt (2.8 L) (Check specific model for exact capacity)
Oil Type:
Harley-Davidson SYN3 (Synthetic) SAE 20W-50 recommended, or equivalent high-quality motorcycle oil meeting Harley-Davidson specifications.
Cooling Method:
Air-cooled
Transmission Type:
6-speed, Cruise Drive
Gear Ratios:
Refer to manual for specific ratios (e.g., 1st: 9.312, 2nd: 6.650, 3rd: 4.949, 4th: 3.807, 5th: 3.177, 6th: 2.630)
Clutch Type:
Hydraulically actuated, multi-plate wet clutch
Primary Drive:
Duplex chain, 34/46 ratio
Final Drive:
Belt drive, 32/66 ratio
Transmission Fluid:
Harley-Davidson Formula + Transmission Lubricant (or equivalent API GL-4, SAE 80W-90 gear oil)
Transmission Fluid Capacity:
Approx. 24 US fl oz (0.71 L)
Wheelbase:
Varies by model (e.g., FXSTC: 64.2 in, FLSTN: 64.4 in, FLSTF: 64.2 in, FLSTC: 64.2 in)
Dry Weight:
Varies by model (e.g., FLSTC: 672 lbs, FLSTF: 652 lbs, FLSTN: 636 lbs)
Gross Vehicle Weight Rating:
Varies by model (typically around 1000 lbs)
Front Tire Size:
Varies by model (e.g., 90/90-21, 130/90B16)
Rear Tire Size:
Varies by model (e.g., 130/90B16, 150/80B16, 180/70B15)
Wheel Type:
Spoked or cast aluminum wheels depending on model
Safety Certification:
Meets DOT and EPA safety and emissions standards for motorcycles.
Brakes:
Hydraulic disc brakes (dual front on some models, single rear)
Lighting:
Halogen headlight, LED tail light, turn signals
Instrumentation:
Analog speedometer, tachometer, fuel gauge, and indicator lights. Some models may have optional digital displays.
ABS:
Anti-lock Braking System (ABS) was optional on some 2009 Softail models. Manual will detail its operation and troubleshooting.
Diagnostics:
On-board diagnostic system (OBD-II) for engine management and fault code retrieval using appropriate diagnostic tools.
First Service:
1,000 miles (1,600 km) or 6 months, whichever comes first (includes engine oil and filter change, inspection of all major components).
Subsequent Services:
Every 5,000 miles (8,000 km) or 12 months (includes engine oil and filter change, primary chain case oil change, inspection of various systems).
Major Service Intervals:
Refer to manual for specific component checks and replacements at higher mileage intervals (e.g., spark plugs, belts, brake fluid).
Engine Oil Filter Part Number:
Harley-Davidson Oil Filter: 63796-77B (or equivalent aftermarket replacement)
Primary Chain Case Oil Type:
Harley-Davidson Formula + Transmission Lubricant (or equivalent API GL-4, SAE 80W-90 gear oil)
Brake Fluid Type:
DOT 4 (Refer to specific model for exact specification, some may use DOT 5.1)
Common Wear Items:
Clutch plates, brake pads, tires, drive belt, wheel bearings are common wear items requiring regular inspection and replacement.
Potential Issues:
Some models may experience early primary chain tensioner wear (requiring upgrade to hydraulic tensioner), potential starter solenoid issues, and exhaust system leaks.
Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its cruiser and touring motorcycles, embodying freedom and individualism.
Softail Lineage:
The Softail platform, introduced in 1983, is characterized by its 'hardtail' styling with hidden rear suspension, mimicking the look of vintage rigid frames while providing modern comfort.
Manufacturing Location:
United States (York, Pennsylvania and Milwaukee, Wisconsin primarily)
Brand Reputation:
Harley-Davidson motorcycles are consistently recognized for their iconic styling, sound, and rider experience, often considered collector's items and lifestyle products.
Reliability:
While known for character, proper maintenance as outlined in this manual is crucial for optimal reliability and longevity of the Twin Cam engine platform.
