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Harley Davidson Softail 2011 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Softail Year: 2011 👋 Introduction Market Position Market Segment: Cruiser motorcycle segment, specifically targeting riders who appreciate classic styling with modern performance and...
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类型: Motorcycle
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Harley Davidson Softail 2011 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Softail
Year:
2011
👋 Introduction
Market Position
Market Segment:
Cruiser motorcycle segment, specifically targeting riders who appreciate classic styling with modern performance and comfort.
Competitive Analysis
Competitors:
Other Harley-Davidson models, Indian Motorcycles, Japanese cruiser brands (e.g., Honda Shadow, Yamaha V-Star, Kawasaki Vulcan), and European brands with cruiser offerings.
Key Features
Styling:
Iconic Harley-Davidson styling, typically featuring a low-slung profile, chrome accents, and a comfortable riding position.
Powertrain:
V-twin engine known for its torque and distinctive sound.
Customization:
High degree of customization potential through genuine Harley-Davidson accessories and aftermarket parts.
Manual Purpose
User Base:
Professional technicians, dealership service departments, and experienced DIY motorcycle enthusiasts.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
PDF Download
Page Count
Page Count:
Estimated 700-900 pages (typical for a full service manual of this era and brand). Specific count not provided in product info.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of all engine components including the Twin Cam 96B and Twin Cam 103B powertrains (depending on specific Softail model variant).
Fuel System:
EFI system troubleshooting, fuel pump, injectors, throttle body, sensors, and diagnostic procedures.
Ignition System:
Ignition module, coils, spark plugs, and troubleshooting of ignition timing.
Transmission:
6-speed Cruise Drive transmission service, clutch assembly, primary drive, and final drive maintenance.
Electrical System:
Wiring diagrams, battery, charging system, lighting, starting system, and component testing.
Braking System:
Front and rear brake systems, hydraulic lines, calipers, master cylinders, and bleeding procedures.
Suspension And Steering:
Front fork service, rear shock absorber replacement, and steering head bearing adjustment.
Chassis And Frame:
Frame inspection, mounting points, and component installation.
Bodywork And Trim:
Fairings, fenders, fuel tank, seat removal and installation, and decorative trim.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication, and general tune-ups.
Troubleshooting:
Diagnostic charts and symptom-based troubleshooting for common mechanical and electrical issues.
Repair:
Step-by-step instructions for component replacement and repair for all major systems.
Disassembly Reassembly:
Detailed instructions for complete teardown and reassembly of major vehicle assemblies.
Diagnostics:
Procedures for using diagnostic tools and interpreting fault codes.
Wiring Diagrams:
Includes detailed, color-coded wiring diagrams for all electrical systems.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, including detailed torque specifications and diagnostic procedures.
Diagnostic Tools:
Details procedures for using Harley-Davidson's proprietary diagnostic tools (e.g., Digital Technician) and understanding diagnostic trouble codes (DTCs).
Manual Type
Manual Type:
Comprehensive Service Repair Workshop Manual
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (typically OCR'd PDF)
Printable:
Yes
File Size:
Likely 50MB - 200MB, depending on image quality and OCR accuracy.
Print Quality
Image Resolution:
High (suitable for clear viewing of diagrams and text)
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam V-twin
Displacement:
96 cubic inches (1584cc) or 103 cubic inches (1690cc) depending on the specific Softail model (e.g., Fat Boy, Heritage Softail Classic, Deluxe, Night Train).
Bore X Stroke:
For Twin Cam 96: 3.75 in. x 4.38 in. (95.3 mm x 111.3 mm). For Twin Cam 103: 3.875 in. x 4.38 in. (98.4 mm x 111.3 mm).
Compression Ratio:
Typically around 9.2:1 for Twin Cam 96B, and 9.6:1 for Twin Cam 103B.
Performance
Horsepower:
Approximately 75-85 HP (varies slightly by engine and tuning).
Torque:
Approximately 95-100 lb-ft @ 3,000 RPM (varies slightly by engine and tuning).
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (R+M)/2
Ignition System
Ignition:
High-performance electronic ignition module with dual-fire coil.
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Gear Ratios:
1st: 9.311, 2nd: 6.379, 3rd: 4.784, 4th: 3.911, 5th: 3.318, 6th: 2.938
Clutch Type:
Hydraulically actuated, multi-plate, wet clutch
Features
Primary Drive:
46/29 (1.586:1) - Chain
Final Drive:
66/46 (1.435:1) - Belt Drive
Fluid Type
Transmission Fluid:
Harley-Davidson Transmission Lubricant (SAE 85W-140) or equivalent.
Fluid Capacity
Capacity:
Approx. 28 fl oz (830 ml)
📐 Dimensions
Exterior
Wheelbase:
Varies by model, typically 64.4 - 65.5 inches (1636 - 1664 mm)
Seat Height:
Varies by model, typically 25.5 - 27.2 inches (648 - 691 mm) laden
Weights
Dry Weight:
Varies by model, typically 650 - 700 lbs (295 - 318 kg)
Gross Vehicle Weight Rating:
Typically around 1160 lbs (526 kg)
🛡️ Safety Features
Ratings
Crash Test Results:
Not applicable for motorcycles in the same way as automobiles. Focus is on rider safety features and design.
Active Features
Braking System:
Dual-disc front brakes, single-disc rear brakes. Optional ABS (Anti-lock Braking System) available on certain models/trims.
Passive Features
Lighting:
Halogen headlight, LED taillight and turn signals (depending on model variant).
Frame Construction:
Robust steel frame designed for stability and rider confidence.
💡 Technology Features
Infotainment
Audio System:
Some Softail models in 2011 may have offered optional audio systems with features like AM/FM radio and an auxiliary input, particularly on touring-oriented Softails like the Heritage Softail Classic. Higher-end models might have had more integrated systems.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an available option on many 2011 Softail models, providing enhanced braking control, especially in adverse conditions.
Connectivity
Diagnostic Port:
Features a diagnostic port for connecting to Harley-Davidson's Digital Technician for fault code reading, data logging, and system updates.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months, whichever comes first. Includes oil and filter change, primary chain adjustment, inspection of critical fasteners and systems.
Subsequent Oil Changes:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first.
Other Intervals:
Detailed intervals for spark plugs, air filter, brake fluid flush, transmission fluid change, belt inspection, wheel bearing lubrication, etc., are provided within the manual.
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 (Full Synthetic Motorcycle Lubricant) or equivalent SAE 20W-50 motorcycle oil meeting Harley-Davidson specifications.
Engine Oil Capacity:
Approx. 4 quarts (3.8 liters) with filter change.
Brake Fluid:
DOT 4 (for models with ABS) or DOT 5.1 (for models without ABS, though DOT 4 is often recommended as a safer universal choice).
Primary Chain Case Oil:
Harley-Davidson Primary Chain Lubricant or equivalent SAE 90W gear oil.
Primary Chain Case Oil Capacity:
Approx. 1 quart (0.95 liters)
Fork Oil:
Harley-Davidson front fork oil or equivalent SAE 10W or 15W fork oil, depending on specific model and desired damping characteristics. Manual specifies exact type and quantity.
Known Issues
Primary Chain Tensioner:
Early Twin Cam models had an automatic primary chain tensioner that could wear out. Later models (including 2011, often) adopted a more robust hydraulic tensioner or were updated to manual tensioners in some configurations. Manuals will detail inspection and replacement procedures.
Cam Chain Tensioners:
Further up the drivetrain, earlier twin cam engines experienced wear on cam chain tensioners. 2011 models may have benefited from improved designs, but it's a common area for inspection.
Crankcase Bearings:
Potential for crankcase bearing wear over high mileage, requiring specific bearing replacement procedures.
📚 Vehicle History
Brand Heritage
Founding:
Founded in 1903 in Milwaukee, Wisconsin, USA.
Legacy:
One of the most iconic and longest-standing motorcycle manufacturers, synonymous with American freedom and the cruiser lifestyle.
Model Evolution
Softail Origin:
The Softail platform was introduced in 1984, featuring a hidden rear shock absorber system designed to mimic the rigid look of a classic hardtail frame while providing modern suspension comfort.
Powertrain Development:
The 2011 models feature the evolution of Harley-Davidson's Twin Cam V-twin engine, known for its increased displacement and improved performance over earlier Evolution Big Twin engines.
Production
Manufacturing Location:
Primarily manufactured in the United States.
🏆 Awards & Recognition
Recognitions
Brand Acclaim:
Harley-Davidson consistently ranks high in customer satisfaction and brand loyalty within the motorcycle industry. Specific model awards are less common than overall brand recognition.
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