🏷️ Basic Information

Make:

Harley-Davidson

Model:

Softail

Year:

2009

Model Variant Designation:

Covers all Softail models produced in 2009, including but not limited to FXST, FXSTB, FXSTC, FLSTF, FLSTFB, FLSTN, FLSTSB.

👋 Introduction

Segment:

Cruiser motorcycle segment, targeting riders seeking classic styling with modern performance.

Target Audience:

Harley-Davidson owners, independent repair shops, and DIY mechanics specializing in or working on Harley-Davidson motorcycles.

Competitors:

Indian Motorcycle, Victory Motorcycles (during that era), and other large-displacement V-twin cruisers.

Vehicle Appeal:

Renowned for its iconic styling, V-twin rumble, comfortable riding position, and extensive customization potential.

Manual Value:

Essential for maintaining the longevity, performance, and resale value of the 2009 Softail models. Covers all aspects of service and repair.

📋 Manual Details

Covered Models:

All Harley-Davidson Softail models manufactured for the 2009 model year.

Covered Engines:

Twin Cam 96 (1584cc) and Twin Cam 96B (1584cc) engines with Harley-Davidson's proprietary fuel injection system.

Covered Trims:

All trim levels and configurations available for the 2009 Softail line.

Estimated Page Count:

Approximately 600-800 pages (typical for comprehensive workshop manuals of this era).

Type:

Workshop Repair Service Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Complete engine disassembly, assembly, inspection, and repair procedures for Twin Cam 96 and 96B engines, including cylinder heads, pistons, connecting rods, crankshaft, camshafts, timing, valve train, oil pump, and lubrication system.

Fuel System:

Fuel injection system (EFI) diagnostics, component testing (injectors, fuel pump, sensors), throttle body service, and fuel tank/system maintenance.

Ignition System:

Ignition system components (coil, spark plugs, ignition module), timing adjustments, and diagnostic procedures.

Transmission Drivetrain:

5-speed Cruise Drive transmission service, clutch operation and adjustment, primary drive inspection, chain adjustment, and final drive belt maintenance.

Brakes:

Front and rear brake system service, including hydraulic system bleeding, caliper maintenance, brake pad replacement, rotor inspection, and ABS component diagnosis (if applicable).

Suspension:

Front fork service (oil change, seal replacement), rear shock absorber removal, installation, and maintenance.

Electrical System:

Comprehensive wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starter system, lighting (headlight, tail light, signals), and accessory wiring.

Chassis Frame:

Frame inspection, steering head bearing service, and wheel bearing maintenance.

Bodywork Trim:

Body panel removal and installation (fenders, tank, side covers), seat service, and minor trim component adjustments.

Diagnostics Troubleshooting:

Systematic troubleshooting guides for common and uncommon issues, diagnostic codes, and fault finding procedures.

Routine Maintenance:

Oil changes, filter replacements, spark plug replacement, air filter cleaning/replacement, brake fluid flushes, and lubrication points.

Scheduled Maintenance:

Detailed schedules for all recommended maintenance tasks based on mileage or time intervals.

Major Repairs:

Engine rebuilds, transmission overhauls, clutch replacement, and significant electrical component repairs.

Component Replacement:

Step-by-step instructions for replacing common wear items and major components.

Troubleshooting Guides:

Problem-solution tables and flowcharts for diagnosing electrical, mechanical, and fuel system issues.

Diagnostic Code Interpretation:

Explanation of diagnostic trouble codes (DTCs) and how to retrieve them.

Depth:

Comprehensive, covering from basic owner maintenance to advanced engine and electrical diagnostics and full rebuild procedures.

Detail Level:

Includes detailed torque specifications, clearances, assembly sequences, and special tool requirements.

Diagnostic Tools:

Mentions the use of diagnostic tools such as the Harley-Davidson Digital Technician (or equivalent handheld diagnostic tools) for electronic systems.

📊 Manual Specifications

File Type:

PDF

Searchable:

Typically searchable text within the PDF for quick information retrieval.

Resolution:

High-resolution graphics and diagrams for clarity.

Scalability:

PDF format allows for zooming and scaling without loss of detail.

Binding:

Not applicable for PDF download; designed for digital viewing or printing.

Paper:

Not applicable for PDF download; digital format.

⚙️ Engine Specifications

Engine Family:

Twin Cam

Displacement:

1584cc (96 cubic inches)

Configuration:

Air-cooled, 45-degree V-twin

Bore X Stroke:

3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)

Compression Ratio:

8.9:1

Horsepower Est:

Approximately 70-75 HP (at crank, dependent on specific model and tune)

Torque Est:

Approximately 90-95 lb-ft @ 3000-3500 RPM (at crank)

Injection Type:

Electronic Sequential Port Fuel Injection (ESPFI) - Harley-Davidson's proprietary system

Fuel Requirement:

Premium unleaded gasoline, minimum 91 octane recommended.

Oil Type Recommendation:

Harley-Davidson 20W50 Syn3 Motorcycle Oil or equivalent API CI-4 certified synthetic motorcycle oil.

Oil Capacity W Filter:

4.0 US qt (3.8 L)

🔧 Transmission

Type:

6-speed Cruise Drive manual transmission

Optional Types:

Not applicable; standard on all 2009 Softail models.

Gear Ratios:

Specific gear ratios are detailed within the manual for each gear.

Fluid Type:

Harley-Davidson transmission and primary chaincase lubricant (e.g., Formula+ or equivalent) or dedicated 75W90 gear oil for the transmission and primary.

Fluid Capacity:

Primary chaincase: 3.0 US qt (2.8 L); Transmission: 1.0 US qt (0.95 L) - refer to manual for exact levels.

📐 Dimensions

Length:

Varies by specific Softail model (e.g., FLSTF: 93.5 in / 2375 mm)

Seat Height Laden:

Varies by specific Softail model (e.g., FLSTF: 26.2 in / 665 mm)

Dry Weight:

Varies by specific Softail model (e.g., FLSTF: 680 lbs / 308 kg)

Gross Vehicle Weight Rating:

Refer to specific model's VIN plate and manual for GVWR.

Front Tire Size:

Varies by model; common sizes include 130/90B16.

Rear Tire Size:

Varies by model; common sizes include 150/80B16.

Wheel Bolt Pattern:

Not applicable for most Harley-Davidson models; wheel attachment is typically via a single axle nut and retaining mechanism.

🛡️ Safety Features

Crash Test Ratings:

Motorcycles typically do not undergo standardized crash testing like automobiles.

ABS:

Anti-lock Braking System (ABS) was an optional feature on many 2009 Softail models. Manual will cover diagnosis if equipped.

Lighting:

Standard headlight, taillight, brake lights, and turn signals. Auxiliary lighting may be optional.

Chassis Design:

Designed for stability and handling characteristics suitable for highway cruising and varied road conditions.

💡 Technology Features

Audio System:

Some higher-end Softail models may have integrated audio systems. Manual will cover basic operation and troubleshooting if equipped.

Cruise Control:

Electronic cruise control was an available option on many 2009 Softail models. The manual will cover its operation and diagnostics.

Diagnostics Interface:

On-board diagnostics (OBD-II equivalent for motorcycles) accessible via a diagnostic port, used with specialized tools like the Harley-Davidson Digital Technician.

🔧 Maintenance

First Service:

Typically at 1,000 miles (1,600 km) for initial break-in service, including oil and filter change, primary chaincase oil change, and general inspection.

Subsequent Intervals:

Regular oil changes every 5,000 miles (8,000 km) or annually. Inspection and replacement of other service items (e.g., brake fluid, spark plugs, drive belt) at recommended intervals (typically 10,000-20,000 miles).

Engine Oil:

Harley-Davidson 20W50 Syn3 Motorcycle Oil or equivalent.

Primary Chaincase Oil:

Harley-Davidson Formula+ or SAE 50 motorcycle oil.

Transmission Oil:

Harley-Davidson Formula+ or SAE 75W90 Synthetic Gear Oil.

Brake Fluid:

DOT 4 brake fluid.

Fork Oil:

Specific weight and type (e.g., Harley-Davidson Type E Fork Oil or SAE 10W) as detailed in the manual, quantity varies by model.

Common Wear Items:

Clutch wear, brake pad and rotor wear, tire wear, fork seal leaks, and battery degradation. Some models may have specific known issues detailed in service bulletins (often referenced or included in comprehensive manuals).

Twin Cam Specifics:

While generally robust, Twin Cam engines can sometimes experience issues related to oil pressure, cam chain tensioners (though 2009 models have hydraulic tensioners, manual will detail inspection), and potential leaks if not maintained properly.

📚 Vehicle History

Heritage:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer known for its V-twin engines and distinct cruiser styling.

Softail Lineage:

The Softail platform, introduced in 1984, is characterized by its hidden rear suspension, providing a hardtail look with modern comfort. The 2009 models represent a mature evolution of this platform.

Manufacturing Location:

Primarily manufactured in the United States (e.g., York, Pennsylvania and Milwaukee, Wisconsin).

🏆 Awards & Recognition

Industry Awards:

The Softail platform consistently receives accolades for its styling and ride quality within the cruiser segment. Specific model awards would need historical research but the platform's enduring popularity signifies market success.