Target Audience:
Harley-Davidson owners, independent repair shops, DIY mechanics
Value Proposition:
Enables owners to perform maintenance, repairs, and diagnostics, saving money and maintaining vehicle performance and longevity.
Competitors:
Official Harley-Davidson service manuals, aftermarket repair guides (e.g., Clymer, Haynes)
Key Feature 1:
Detailed step-by-step repair instructions.
Key Feature 2:
Comprehensive diagnostic procedures and troubleshooting trees.
Key Feature 3:
High-quality diagrams and illustrations.
Primary Coverage:
Service, Maintenance, Repair, Troubleshooting
Secondary Coverage:
Diagnostics, Electrical System Schematics, Wiring Diagrams, Specifications, Torque Values
Type:
Workshop Repair Service Manual
File Type:
Searchable PDF
Print Quality:
High-resolution, printable pages
Binding:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Engine:
Evolution 1340cc (80 cubic inch) V-Twin engine, Carburetion (CV Carburetor), Ignition System, Fuel System, Oil System, Cooling System (Air-cooled)
Transmission:
5-speed constant mesh transmission, Clutch assembly, Primary drive, Final drive (belt drive system)
Chassis Suspension:
Front fork (telescopic, hydraulic), Rear shock absorbers (adjustable), Swingarm, Frame inspection and repair
Brakes:
Front and rear hydraulic disc brakes, Brake system bleeding, Caliper service, Master cylinder service
Electrical:
Battery, Starting system, Charging system (alternator, regulator), Lighting (headlight, taillight, turn signals), Instrumentation, Ignition switch, Horn, Wiring diagrams, Fuse box
Fuel System:
Fuel tank, Fuel lines, Fuel filter, Carburetor (CV type) disassembly, cleaning, and adjustment, Fuel pump (if applicable)
Exhaust:
Exhaust system inspection, removal, and installation
Bodywork:
Fenders, Fuel tank, Seat, Handlebars, Controls, Footpegs, Saddlebags (if equipped), Chrome and painted surface care
Maintenance:
Routine service checks, Oil and filter changes, Air filter cleaning/replacement, Spark plug replacement, Chain adjustment (if applicable), Brake fluid flush, Battery maintenance, Tire pressure checks
Repair:
Engine disassembly and reassembly, Transmission overhaul, Clutch service, Fork seal replacement, Brake caliper rebuild, Starter motor replacement, Carburetor rebuilding, Electrical component diagnosis and replacement
Troubleshooting:
Diagnostic charts for common issues, Symptom-based troubleshooting guides, Electrical system fault finding
Depth:
Comprehensive (from basic maintenance to full engine and transmission rebuilds)
Diagnostic Level:
Advanced diagnostics, including electrical system troubleshooting and component testing
Engine Type:
Air-cooled, 45-degree V-twin, Evolution Big Twin
Displacement:
1339.8 cc (81.9 cubic inches)
Bore X Stroke:
3.496 in x 4.250 in (88.8 mm x 107.95 mm)
Horsepower:
Approx. 60-65 HP (factory figures may vary)
Torque:
Approx. 75-80 ft-lbs (factory figures may vary)
Carburetor:
Harley-Davidson 40mm CV (Constant Velocity) Carburetor
Fuel Type:
Unleaded gasoline, minimum 87 octane
Oil Type:
Harley-Davidson SAE 20W50 motorcycle oil or equivalent
Oil Capacity:
Approx. 4 quarts (3.8 liters) with filter change
Type:
5-speed, constant mesh, sequential manual
Gear Ratios:
1st: 10.110, 2nd: 6.847, 3rd: 4.770, 4th: 3.745, 5th: 3.154
Optional Transmissions:
None for 2000 Softail models
Primary Drive:
Duplex chain, 34/46 teeth (1.35:1)
Final Drive:
Belt drive, 32/65 teeth (2.03:1)
Transmission Oil Type:
Harley-Davidson Syn3 or equivalent SAE 75W90 gear oil
Transmission Oil Capacity:
Approx. 24 US fluid ounces (0.71 Liters)
Overall Length:
Varies by model (e.g., Heritage Softail Classic approx. 93.7 inches)
Wheelbase:
Varies by model (e.g., Heritage Softail Classic approx. 64.5 inches)
Ground Clearance:
Varies by model (typically around 4.5-5.5 inches)
Dry Weight:
Varies by model (e.g., Heritage Softail Classic approx. 672 lbs)
Gross Vehicle Weight Rating:
Approx. 1160 lbs
Fuel Capacity:
Varies by model (e.g., Heritage Softail Classic approx. 5.0 gallons)
Infotainment System:
Basic analog instrumentation (speedometer, tachometer, fuel gauge, oil pressure light, voltmeter). Optional aftermarket audio systems were common.
Driver Assistance:
None (This era of Harley-Davidson motorcycles focused on traditional riding experience, without electronic rider aids like ABS or traction control.)
Connectivity:
No integrated connectivity features.
First Service:
1,000 miles (1,600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first (includes oil change, filter, inspection)
Engine Oil Viscosity:
SAE 20W50
Transmission Oil Viscosity:
SAE 75W90
Primary Chain Case Oil Type:
Harley-Davidson Primary Chaincase Lubricant or equivalent (typically a wet clutch compatible fluid)
Common Wear Items:
Clutch plates, Belt drive, Fork seals, Wheel bearings, Brake pads
Engine Specific:
Potential for oil leaks at seals, Carburetor tuning variations, Cam chain tensioner wear (later models had upgrades, but 2000 might have older style)
Electrical Specific:
Battery drain issues, Regulator/rectifier failure, Loose connections
Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its cruiser and touring motorcycles.
Softail Lineage:
The Softail platform, introduced in 1983, features a hidden rear suspension system giving the appearance of a hardtail frame. The 2000 models represent a mature iteration of this successful design, primarily utilizing the Evolution engine.
Production Years:
Softail models have been in continuous production since 1983. The 2000 model year is part of the fifth generation of Softail designs.
