Harley Davidson Softail 1999 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Softail Year: 1999 Generation Platform Generation: Fourth Generation Softail Codes Vin Decoder First Character: 1 Vin Decoder Eighth Character: Engine Type Identifier 👋...

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类型: Motorcycle

斯库: 59888

标签: 1999 Harley Davidson Misc Motorcycle Motorcycles Softail

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Softail

Year:

Generation

Platform Generation:

Fourth Generation Softail

Codes

Vin Decoder First Character:

Vin Decoder Eighth Character:

Engine Type Identifier

👋 Introduction

Market Position

Target Audience:

Harley-Davidson owners, independent repair shops, technicians

Value Proposition:

Provides OEM-level diagnostic and repair information for maintaining and restoring the 1999 Softail models.

Competitive Analysis

Competitor Manuals:

Haynes, Clymer (often less detailed than factory manuals)

Key Features

Completeness:

Official, factory-issued content ensuring accuracy and detail.

Detail Level:

Hundreds of pages offering in-depth coverage.

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete factory service and repair

Specific Models Covered:

All 1999 Harley-Davidson Softail models (e.g., Heritage Softail Classic, Fat Boy, Night Train, Springer Softail, Bad Boy, Custom)

Page Count

Estimated Pages:

Hundreds (exact count not specified but implies a comprehensive volume)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanics:

Detailed engine overhaul, assembly, disassembly, tuning, performance adjustments

Fuel System:

Carburetor (CV carburetor) service and adjustment, fuel tank, fuel lines, fuel pump (if applicable)

Ignition System:

Ignition timing, module service, spark plugs, wiring

Transmission Drivetrain:

5-speed transmission service, clutch operation and adjustment, primary drive, final drive belt maintenance

Electrical System:

Wiring diagrams, charging system (stator, regulator/rectifier), lighting, starter, battery maintenance

Suspension Steering:

Front fork service and overhaul, rear shock absorber replacement, steering head bearing adjustment

Braking System:

Front and rear brake caliper service, master cylinder overhaul, brake fluid bleeding, pad replacement

Wheel Tire Hub:

Wheel bearing inspection and replacement, tire changing procedures, spoke tensioning (spoked wheels)

Frame Chassis:

Frame inspection, component mounting, jiffy stand service

Bodywork Fenders:

Fender removal/installation, fuel tank mounting, seat removal/installation, fairing (if applicable)

Diagnostics Troubleshooting:

Step-by-step troubleshooting guides for common and complex issues

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug inspection/replacement, air cleaner service, chain/belt adjustment, lubrication points

Engine Rebuild:

Complete engine disassembly, inspection, measurement, component replacement, and reassembly

Transmission Service:

Clutch adjustment, primary chain tensioning, transmission oil change, seal replacement

Electrical Diagnostics:

Troubleshooting electrical faults using wiring diagrams, testing components

Brake System Repair:

Brake pad replacement, caliper rebuild, master cylinder service, bleeding procedure

Suspension Overhaul:

Fork seal replacement, oil level adjustments, shock absorber installation

Carburetor Tuning:

Idle speed adjustment, mixture screw settings, jetting recommendations

Component Installation:

Detailed instructions for replacing major components and accessories

Technical Depth

Diagnostic Capabilities:

Advanced diagnostics with specific fault codes and troubleshooting trees

Rebuild Procedures:

Comprehensive procedures for complete engine and transmission rebuilds

Specifications Tolerances:

Precise torque specifications, clearances, and dimensional tolerances for all components

Wiring Diagrams:

Detailed, color-coded electrical schematics for accurate diagnosis and repair

Special Tools:

Identification and usage instructions for specialized Harley-Davidson tools required for specific tasks

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable (typical for official factory PDFs)

Print Quality

Printability:

High-resolution, suitable for printing specific sections or the entire manual

Binding Type

Binding Type For Printed:

N/A (Digital PDF)

Paper Type

Paper Type For Printed:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Evolution (Evo)

Engine Type:

Air-cooled, pushrod V-twin

Displacement Cc:

1340cc (82 cubic inches)

Bore X Stroke:

3.496 in x 4.25 in (88.8 mm x 108 mm)

Compression Ratio:

8.8:1 (typical for Evolution Big Twin)

Performance

Horsepower Est:

Approx. 65-70 HP (at crankshaft, varies by model and tuning)

Torque Ft Lbs Est:

Approx. 78-85 ft-lbs (at crankshaft, varies by model and tuning)

Fuel System

Carburetor Type:

Keihin CV (Constant Velocity) 40mm

Fuel Requirement:

87-91 Octane Unleaded Gasoline

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Constant Mesh

Optional

Optional Transmission:

N/A (5-speed was standard for Softail)

Features

Clutch Type:

Wet, multi-plate, diaphragm spring

Primary Drive:

Multi-plate clutch in oil bath, chain drive

Final Drive:

Belt drive

Gear Ratios 4Th To 5Th:

Key for highway cruising performance (details in manual)

📐 Dimensions

Exterior

Wheelbase Inches:

Approx. 64.5 - 65.5 inches (varies by specific Softail model)

Seat Height Inches Laden:

Approx. 25.5 - 26.5 inches (varies by specific Softail model)

Weights

Dry Weight Lbs:

Approx. 600 - 650 lbs (varies by specific Softail model)

Gross Vehicle Weight Rating Lbs:

Typically around 1000 lbs

Cargo

Cargo Capacity:

N/A (motorcycle)

🛡️ Safety Features

Ratings

Safety Certifications:

Meets DOT and EPA standards for motorcycles

Active Features

Braking System Type:

Hydraulic disc brakes, front and rear

N/A (Anti-lock Braking System not available on 1999 Softail models)

Passive Features

Lighting:

Halogen headlight, LED tail light, turn signals

💡 Technology Features

Infotainment

Infotainment System:

N/A (Base model, no integrated infotainment systems)

Driver Assistance

Driver Assistance Features:

N/A (No electronic driver assistance features)

Connectivity

Connectivity Options:

N/A (No Bluetooth, USB, or smartphone integration)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 2,500-5,000 miles or annually (consult manual for exact recommendations based on usage).

Primary Chain Tension Check:

Inspect every 2,500 miles

Spark Plug Replacement Interval:

Every 10,000-20,000 miles (depending on plug type)

Belt Tension Check:

Check every 5,000 miles

Fluid Specifications

Engine Oil Type:

Harley-Davidson 20W50 SYN3 or equivalent motorcycle-specific oil

Engine Oil Capacity Quarts:

Approx. 4 quarts (including filter)

Primary Chain Case Oil Type:

Harley-Davidson primary chain case lubricant or suitable heavy-duty motorcycle transmission oil

Primary Chain Case Oil Capacity Quarts:

Approx. 1 quart (26-28 oz)

Transmission Oil Type:

Harley-Davidson Formula+ Transmission Lubricant or suitable heavy-duty motorcycle transmission oil

Transmission Oil Capacity Quarts:

Approx. 20-24 oz

Brake Fluid Type:

DOT 4 Hydraulic Brake Fluid

Known Issues

Cam Chain Tensioner Wear:

Known wear issue on later Evo engines, potentially leading to noise or internal damage. Manual covers inspection and replacement procedures.

Crankcase Breather System:

Can require cleaning/maintenance to prevent oil blow-by. Manual details system operation and cleaning.

Rear Wheel Alignment:

Importance of proper rear wheel alignment and belt tension for tire wear and handling. Manual covers alignment checks.

📚 Vehicle History

Brand Heritage

Brand Origin:

Milwaukee, Wisconsin, USA - Founded 1903

Brand Identity:

Iconic American motorcycle manufacturer known for V-twin engines and cruiser styling.

Model Evolution

Softail Introduction:

The Softail platform was introduced in 1983, featuring a hidden rear suspension designed to mimic the look of a hardtail frame.

1999 Updates:

The 1999 models generally represent a refined version of the Evo Softail platform, with minor updates for emissions and componentry over prior years.

Production

Engine Production Years:

Evolution engine produced from 1984 to 1999 (air-cooled versions).

Softail Production Years:

1983-Present (continuous evolution of the platform)

🏆 Awards & Recognition

Recognitions

Motorcycle Awards:

Softail models are generally recognized for their classic styling and riding experience, not typically associated with specific industry awards in the same way cars are.

Ratings

Consumer Ratings:

The Evolution engine is highly regarded for its reliability and torque, making the 1999 models a sought-after classic.