Harley Davidson Sportster 1200 Low 2009 Service Repair Manua

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类型: Motorcycle

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标签: 2009 Harley Davidson Misc Motorcycle Motorcycles Sportster 1200 Low

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Description

This manual covers the 2009 Sportster 1200 Low, an iconic American cruiser renowned for its classic V-twin character and accessible riding experience. As part of the long-standing Sportster lineage, this model distinguishes itself with a lower seat height and wider handlebars, offering a more relaxed and comfortable riding position ideal for new riders or those seeking a more accommodating motorcycle. Powered by a 1200cc air-cooled Evolution V-twin engine, the Sportster 1200 Low delivers characteristic torque and a distinctive sound, making it a popular choice for cruising and customization. Its robust steel tube frame and reliable mechanicals, manufactured in the United States, underscore a commitment to enduring quality. This comprehensive service repair workshop manual provides detailed guidance for the maintenance, repair, and troubleshooting of the 2009 Sportster 1200 Low. It covers all essential systems, including the engine, fuel system, ignition, electrical components, transmission, drivetrain, brakes, suspension, frame, and bodywork. Within its approximately 500-700 pages, you will find step-by-step procedures for routine maintenance, complex repairs, and diagnostics, supported by high-resolution diagrams and wiring schematics. This manual is designed to empower both owners performing their own upkeep and professional technicians, ensuring the optimal performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Sportster 1200 Low

Year:

Generation

Model Generation:

XL (Evo Sportster)

Codes

Vin Vehicle Identification Number Decoder Prefix:

👋 Introduction

Market Position

Bike Segment:

Cruiser, Entry-Level Harley-Davidson

Target Audience:

New riders, experienced riders seeking a lighter-weight Harley-Davidson, customizers.

Competitive Analysis

Key Competitors 2009:

Indian Chief, Victory Kingpin, Honda Shadow, Yamaha V-Star, Kawasaki Vulcan.

Key Features

Sportster 1200 Low Distinction:

Lower seat height, wider handlebars for a more relaxed riding position compared to standard Sportsters.

Manual Purpose:

To provide comprehensive, expert-level guidance for the maintenance, repair, and troubleshooting of the 2009 Harley-Davidson Sportster 1200 Low.

📋 Manual Details

Coverage Areas

Primary Coverage:

2009 Harley-Davidson Sportster 1200 Low (XL1200L)

Related Models Covered:

May include general Sportster platform information applicable to other XL models of the era.

Page Count

Estimated Page Count:

Approximately 500-700 pages (typical for comprehensive service manuals)

Manual Type

Manual Classification:

Service Repair Workshop Manual

Language

Language Of Publication:

English

Format

Delivery Format:

Digital Download (PDF) - Assumed based on common sales practices for this type of product.

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine teardown, assembly, overhaul, troubleshooting, performance tuning, component identification, torque specifications, timing.

Fuel System:

Fuel injection system (EFI), throttle body, fuel pump, fuel filter, fuel pressure testing, diagnostic procedures, carburetion (if applicable to specific variants).

Ignition System:

Ignition module, spark plugs, ignition coils, wiring diagrams, troubleshooting ignition faults.

Electrical System:

Battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlight, taillight, turn signals), wiring harnesses, fuses, relays, diagnostic codes (DTCs).

Transmission:

Clutch operation, primary drive, transmission gears, shift mechanism, maintenance, troubleshooting, fluid specifications.

Drivetrain:

Belt drive system, rear sprocket, wheel bearings, troubleshooting drivetrain noise and wear.

Brakes:

Front and rear brake systems, calipers, master cylinders, brake lines, brake pads, rotor inspection, bleeding procedures, troubleshooting brake performance.

Suspension:

Front forks (telescopic), rear shock absorbers, fork oil specifications and levels, fork seal replacement, shock absorber adjustments.

Frame And Bodywork:

Frame inspection, body panel removal and installation, fairings, fenders, seat, fuel tank, handlebars, control cables.

Wheels And Tires:

Wheel removal and installation, tire inspection and replacement, wheel balancing, spoke tension (if applicable).

Diagnostics:

Diagnostic Trouble Codes (DTCs), diagnostic tools, troubleshooting charts, common fault diagnosis.

Procedures Included

Maintenance Procedures:

Oil changes, filter replacement, spark plug replacement, chain adjustment, brake pad inspection, tire pressure checks, battery maintenance.

Repair Procedures:

Complete engine rebuild, transmission overhaul, brake system repair, suspension component replacement, electrical system troubleshooting and repair.

Troubleshooting Guides:

Step-by-step diagnostic procedures for common and uncommon issues, symptom-based troubleshooting.

Disassembly And Assembly:

Detailed instructions for the removal and installation of all major components and sub-assemblies.

Wiring Diagrams:

Comprehensive electrical wiring schematics for all systems.

Technical Depth

Diagnostic Capabilities:

Advanced diagnostics, including interpretation of diagnostic trouble codes (DTCs) and sensor data.

Repair Complexity:

Suitable for both DIY enthusiasts and professional mechanics, covering everything from basic maintenance to complete engine and transmission overhauls.

Special Tools Required:

Lists specific Harley-Davidson special tools and their applications where necessary for proper service.

📊 Manual Specifications

File Format

Digital Format Type:

Portable Document Format (PDF)

Searchability:

Likely text-searchable PDF for quick information retrieval.

Print Quality

Image Resolution:

High-resolution images and diagrams for clarity.

Binding Type

Binding If Printed:

N/A (Digital Format)

Paper Type

Paper Type If Printed:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Evolution V-twin

Displacement:

1200cc (73.2 cubic inches)

Bore X Stroke:

3.500 in x 3.812 in (88.9 mm x 96.8 mm)

Compression Ratio:

9.7:1 (Typical for this era)

Valve Train:

Overhead valves (OHV), 2 valves per cylinder

Cooling System:

Air-cooled

Performance

Horsepower:

Approximately 66-70 HP @ 5500 RPM (Estimated, varies slightly by dyno and conditions)

Torque:

Approximately 70-73 lb-ft @ 3500 RPM (Estimated)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, minimum 91 octane (RON+MON)/91 AKI

🔧 Transmission

Standard

Transmission Type:

5-speed manual, constant mesh

Clutch Type:

Wet, multi-plate

Primary Drive:

1.787:1, 34/19 tooth, double row chain

Final Drive:

Belt drive, 32/66 tooth, 1.250 in (32 mm) wide belt, 2.0625:1 ratio

Features

Gear Ratios:

1st: 10.375, 2nd: 7.750, 3rd: 5.500, 4th: 4.172, 5th: 3.307

Transmission Fluid Type:

Harley-Davidson Hypoid Gear Oil (Formula+ or equivalent recommended for primary/transmission)

📐 Dimensions

Exterior

Length:

90.0 in (2286 mm)

Width Handlebar:

34.5 in (876 mm)

Height:

47.3 in (1201 mm)

Seat Height Laden:

25.3 in (643 mm) (Crucial for the 'Low' model)

Ground Clearance:

4.3 in (109 mm)

Weights

Dry Weight:

566 lbs (257 kg)

Gross Vehicle Weight Rating Gvwr:

932 lbs (423 kg)

Fuel Capacity:

4.5 US gal (17 L)

Oil Capacity:

3.0 US qt (2.8 L) (with filter change)

🛡️ Safety Features

Ratings

Safety Certification:

DOT, EPA, CARB Compliant (as required by region)

Active Features

Braking System:

Dual disc front, single disc rear (hydraulic, ABS typically optional or not available on base 2009 models)

Lighting:

Halogen headlight, LED taillight/brake light, amber incandescent turn signals.

Passive Features

Frame Construction:

Steel tube, cradle frame.

💡 Technology Features

Infotainment

Instrumentation:

Analog speedometer, tachometer (optional or integrated on some models), LCD display for odometer, trip meter, clock, gear indicator, fuel gauge.

Driver Assistance

Anti-lock Braking System (ABS) was typically an optional feature for 2009 models, not standard on all trims.

Connectivity

Standard Connectivity:

None (No Bluetooth, smartphone integration typical for this era).

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1,600 km) or 6 months

Subsequent Service:

Every 5,000 miles (8,000 km) or 12 months thereafter (refer to manual for specifics)

Belt Tension Check:

Check at 1,000 miles, then every 5,000 miles or annually.

Fluid Specifications

Engine Oil Type:

Harley-Davidson SYN3 (Synthetic) or H-D 20W-50 Motorcycle Oil (or approved equivalent)

Primary Chain Case Oil:

Harley-Davidson Formula+ or approved equivalent

Transmission Oil Type:

Harley-Davidson Hypoid Gear Oil (or approved equivalent)

Fork Oil:

Harley-Davidson Type E or Type B fork oil (specific weight depends on application, consult manual)

Known Issues

Common Sportster Issues 2009:

Primary chain tensioner wear (especially the earlier spring-loaded type, though later models adopted hydraulic tensioners), rear brake pad wear, occasional electrical connector corrosion, fuel sensor issues.

Manual Coverage Of Issues:

The manual will detail diagnostic and repair procedures for these and other potential issues.

📚 Vehicle History

Brand Heritage

Harley Davidson Legacy:

Founded in 1903, iconic American motorcycle manufacturer with a rich history in V-twin engines and cruiser styling.

Model Evolution

Sportster Lineage:

The Sportster platform has been in continuous production since 1957, evolving from ironhead engines to the rubber-mounted Evolution engine (introduced in 1986).

1200 Low Introduction:

The 'Low' variant was introduced to cater to riders seeking a more accessible and comfortable riding experience, characterized by its lower seat height and revised ergonomics.

Production

Manufacturing Location:

United States (York, Pennsylvania and Milwaukee, Wisconsin)

🏆 Awards & Recognition

Recognitions

Sportster Model Awards:

Sportster models often receive accolades in enthusiast publications for their classic styling, V-twin character, and customization potential. Specific awards for the 2009 1200 Low may vary.

Ratings

Consumer Reports Ratings:

Consumer Reports or similar publications may have rated specific aspects of the 2009 Sportster line, often focusing on reliability (which can be variable for Harley-Davidson models of this period).