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Harley Davidson Sportster 1200 Nightster 2008 Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: Sportster 1200 Nightster Year: 2008 Codes Chassis Code: XL1200N 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Owners and independent service technicians...
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🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Sportster 1200 Nightster
Year:
2008
Codes
Chassis Code:
XL1200N
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle
Target Audience:
Owners and independent service technicians seeking detailed repair and maintenance information.
Competitive Analysis
Competitors:
Other V-twin cruisers from brands like Indian, Victory (at the time), and Japanese manufacturers' cruiser offerings.
Key Features
Model Distinctiveness:
The Nightster variant offered a darker aesthetic and often slightly different suspension/ergonomics compared to standard Sportsters.
📋 Manual Details
Coverage Areas
Engine:
Included
Transmission:
Included
Electrical System:
Included
Suspension:
Included
Brakes:
Included
Fuel System:
Included
Cooling System:
Included
Exhaust System:
Included
Frame And Body:
Included
Wheels And Tires:
Included
Lighting System:
Included
Diagnostics:
Included
Troubleshooting:
Included
Wiring Diagrams:
Included
Page Count
Estimated Pages:
Hundreds
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Management:
Detailed coverage of ignition, fuel injection, and emissions control systems.
Drivetrain:
Comprehensive information on clutch, transmission, and final drive assembly.
Chassis Components:
In-depth details on frame, suspension (front and rear forks, shocks), steering, and wheels.
Braking System:
Complete procedures for brake fluid, caliper, rotor, and master cylinder service and repair.
Electrical And Ignition:
Extensive coverage of battery, charging system, starter, lighting, ignition system, and ECU diagnostics.
Fuel And Emissions:
Detailed explanations of fuel tank, pump, injectors, and evaporative emission control systems.
Body And Trim:
Guidelines for removing and installing body panels, fenders, seats, and handlebars.
Procedures Included
Preventive Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, and lubrication points.
Engine Overhaul:
Step-by-step instructions for engine disassembly, inspection, repair, and reassembly.
Transmission Service:
Detailed procedures for clutch replacement, transmission gear inspection, and shift linkage adjustment.
Brake System Repair:
Instructions for bleeding brakes, replacing pads and rotors, and rebuilding calipers.
Electrical Troubleshooting:
Systematic diagnostic procedures using multimeter and fault code interpretation.
Suspension And Steering Adjustment:
Guidance on fork oil changes, shock absorber adjustments, and steering head bearing service.
Fuel System Diagnosis:
Testing fuel pressure, injector flow rates, and troubleshooting fuel delivery issues.
Wheel And Tire Maintenance:
Information on wheel bearing replacement, tire mounting, and balancing.
Technical Depth
Diagnostic Capability:
Advanced diagnostic procedures, including interpretation of diagnostic trouble codes (DTCs) and live data analysis.
Repair Scope:
Covers everything from routine maintenance to complete engine and transmission rebuilds.
Special Tools:
Identification and usage of specialized tools required for specific procedures.
Torque Specifications:
Precise torque values for all critical fasteners and components.
Schematics:
Detailed electrical schematics and system diagrams.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable for efficient information retrieval.
Print Quality
Printability:
Designed for printing individual sections or the entire manual.
Binding Type
Binding:
Not applicable (Digital PDF download)
Paper Type
Paper:
Not applicable (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Evolution V-twin
Displacement:
1200 cc (73.2 cubic inches)
Bore X Stroke:
3.496 in x 4.000 in (88.8 mm x 101.6 mm)
Compression Ratio:
9.7:1
Performance
Horsepower:
Approximately 65-70 HP (estimated, varies with exhaust/tuning)
Torque:
Approximately 70-75 ft-lbs (estimated, varies with exhaust/tuning)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane
🔧 Transmission
Standard
Type:
5-speed constant mesh
Clutch:
Clutch: Multiplate, wet
Features
Final Drive:
Carbon fiber reinforced belt, 2.21:1 ratio
📐 Dimensions
Exterior
Length:
Approximately 89.1 inches (2263 mm)
Width:
Approximately 32.0 inches (813 mm)
Height:
Approximately 47.5 inches (1207 mm)
Weights
Dry Weight:
Approximately 540 lbs (245 kg)
Gross Vehicle Weight Rating:
Approximately 940 lbs (426 kg)
Wheels And Tires
Front Tire Size:
100/90-19 57H
Rear Tire Size:
150/80B16 71H
🛡️ Safety Features
Ratings
Crash Testing:
Motorcycles are generally not subject to the same standardized crash testing as automobiles. Focus is on rider safety features.
Active Features
Braking:
Front and rear disc brakes.
Passive Features
Frame Construction:
Steel cradle frame designed for stability and rider feedback.
💡 Technology Features
Infotainment
Display:
Analog speedometer with integrated LCD for odometer, trip meter, clock, and gear indicator.
Audio System:
No factory-integrated audio system on this model.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature for this model year.
Connectivity
Bluetooth:
No factory-integrated Bluetooth connectivity.
🔧 Maintenance
Service Intervals
Initial Service:
1,000 miles (1,600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months thereafter
Engine Oil Change:
Every 5,000 miles (8,000 km) or annually
Primary Chaincase Oil Change:
Every 10,000 miles (16,000 km) or annually
Fluid Specifications
Engine Oil:
Harley-Davidson Genuine V-Twin 20W-50, or equivalent API CI-4 rated oil.
Primary Chaincase Oil:
Harley-Davidson Genuine Formula+, or equivalent SAE 85W-140 gear oil.
Brake Fluid:
DOT 4 brake fluid
Fork Oil:
Harley-Davidson Genuine Fork Oil, or equivalent SAE 15W fork oil (check manual for specific quantity).
Known Issues
Primary Chain Tensioner:
Early models (pre-2007) had less robust automatic tensioners. 2008 models used an improved design, but monitoring is still recommended.
Rear Shock ABSorbers:
Some riders find the stock rear shocks offer a firmer ride; aftermarket replacements are common for comfort tuning.
Fuel Injector Issues:
While generally reliable, occasional issues with fuel injectors can arise, often related to carbon buildup or electrical connections.
📚 Vehicle History
Brand Heritage
Founding:
Founded in 1903, Harley-Davidson is one of the oldest motorcycle manufacturers in the world.
Model Evolution
Sportster Lineage:
The Sportster platform has been in continuous production since 1957, evolving significantly over the decades.
Nightster Introduction:
The Nightster model was introduced to offer a more custom, performance-oriented Sportster with a lower-profile look.
Production
Manufacturing Location:
United States (primarily Milwaukee, Wisconsin, and Kansas City, Missouri)
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
The Sportster platform has consistently received positive reviews for its iconic style, V-twin character, and maneuverability.
Ratings
Customer Satisfaction:
Harley-Davidson generally enjoys high brand loyalty and customer satisfaction, though specific model satisfaction can vary.