Harley Davidson Sportster 883 Low 2007 Repair Service Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Sportster 883 Low Year: 2007 Engine Type: V-Twin, Air-cooled Evolution Engine Displacement: 883cc (53.7 cubic inches) Codes Chassis Code: XL883L 👋 Introduction Market...

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类型: Motorcycle

斯库: 413054

标签: 2007 Harley Davidson Misc Motorcycle Motorcycles Sportster 883 Low

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Sportster 883 Low

Year:

Engine Type:

V-Twin, Air-cooled Evolution

Engine Displacement:

883cc (53.7 cubic inches)

Codes

Chassis Code:

XL883L

👋 Introduction

Market Position

Segment:

Cruiser Motorcycle

Target Audience:

Riders seeking a classic, accessible V-twin cruiser experience.

Competitive Analysis

Key Competitors:

Other 883cc cruisers from brands like Indian (Scout series, historically), and Japanese manufacturers offering similar displacement models.

Key Features

Model Description:

The Sportster 883 Low (XL883L) is characterized by its lower seat height, relaxed rider triangle, and classic styling, making it a comfortable and approachable option in the Harley-Davidson lineup.

Manual Value Proposition:

Provides essential knowledge for owners and mechanics to maintain, diagnose, and repair the 2007 Sportster 883 Low, ensuring longevity and optimal performance.

📋 Manual Details

Coverage Areas

General Coverage:

Comprehensive service, maintenance, and troubleshooting for Harley-Davidson Sportster 883 Low 2007 models.

Page Count

Estimated Page Count:

Over 500 pages (typical for a full factory-style service manual)

Manual Type

Manual Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine disassembly, assembly, tuning, fuel delivery (carburetor), ignition system, lubrication system, cooling system (air-cooled).

Transmission Drivetrain:

5-speed transmission, clutch operation, primary drive, final drive belt maintenance and inspection.

Electrical System:

Wiring diagrams, lighting, battery, charging system (stator, regulator/rectifier), starting system, instrumentation, diagnostics.

Chassis Suspension:

Front and rear suspension (forks, shocks), steering system, frame inspection and repair.

Braking System:

Front and rear brake systems (calipers, rotors, master cylinders), hydraulic system maintenance, fluid bleeding.

Fuel System:

Fuel tank, fuel lines, carburetor model identification and adjustment (e.g., Keihin CV), fuel filter.

Exhaust System:

Exhaust pipe and muffler inspection, removal, and installation.

Bodywork Trim:

Fenders, fuel tank, seat, handlebars, controls, mirrors, lighting components removal and installation.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, drive belt tensioning, chain adjustment (if applicable), brake pad inspection, tire pressure checks.

Troubleshooting:

Diagnostic procedures for common starting, running, electrical, and braking issues with symptom-based troubleshooting guides.

Engine Repair:

Top-end rebuild (cylinders, pistons, heads), valve adjustments, camshaft inspection, oil pump service.

Transmission Repair:

Transmission disassembly, gear inspection, bearing replacement, clutch service, primary drive maintenance.

Electrical Diagnostics:

Wiring diagram interpretation, fault finding for charging, ignition, and lighting systems, sensor testing.

Suspension Service:

Fork seal replacement, fork oil changes, rear shock absorber inspection and replacement.

Brake Service:

Brake pad replacement, caliper service, master cylinder overhaul, brake line replacement, bleeding procedures.

Technical Depth

Depth Of Coverage:

Comprehensive, from basic maintenance to full engine and transmission overhauls, including electrical diagnostics and component-level repair.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content for quick information retrieval.

Print Quality

Image Resolution:

High-resolution diagrams and images suitable for printing.

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Evolution V-Twin

Bore X Stroke:

76.2 mm x 96.8 mm (3.00 in x 3.81 in)

Compression Ratio:

8.8:1

Cooling System:

Air-cooled

Valve Train:

OHV (Overhead Valve), 2 valves per cylinder

Ignition System:

Electronic, high-performance

Performance

Claimed Horsepower:

Approximately 50-55 HP (at crankshaft, varies with tuning)

Claimed Torque:

Approximately 65-70 ft-lbs (at crankshaft, varies with tuning)

Fuel System

Fuel Delivery:

Keihin CV (Constant Velocity) Carburetor, 40mm

Fuel Type:

Unleaded Gasoline, 91 octane (or higher) recommended

🔧 Transmission

Standard

Transmission Type:

5-speed Constant Mesh

Primary Drive:

Duplex chain, 34/46 ratio

Final Drive:

Belt Drive, 29/61 ratio (30mm wide belt)

Features

Clutch Type:

Wet, multi-plate, diaphragm spring

Transmission Fluid Type:

Harley-Davidson® Formula® + Transmission, Drive & Primary Chain Case Lubricant (or equivalent) - Refer to manual for specific capacity and change intervals.

📐 Dimensions

Exterior

Overall Length:

Approximately 88.3 inches (2243 mm)

Seat Height Laden:

Approximately 25.3 inches (643 mm) - Key feature of the 'Low' model.

Ground Clearance:

Approximately 4.2 inches (107 mm)

Weights

Dry Weight:

Approximately 520 lbs (236 kg)

Gross Vehicle Weight Rating Gvwr:

Approximately 937 lbs (425 kg)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycles are not subject to the same crash testing standards as automobiles)

Active Features

Braking System:

Dual-piston front caliper with 292 mm (11.5 in) rotor; Single-piston rear caliper with 254 mm (10 in) rotor.

Lighting:

Halogen headlamp, LED tail lamp, incandescent front and rear turn signals.

Passive Features

Frame Construction:

Mild steel, tubular, cradle frame

Ergonomics:

Low seat height and forward-mounted foot controls contribute to rider comfort and control.

💡 Technology Features

Infotainment

Instrumentation:

Analog speedometer with LCD odometer, tachometer (optional or integrated depending on specific trim), indicator lamps for oil pressure, battery, turn signals, high beam, and engine diagnostics.

Driver Assistance

ABS Availability:

Anti-lock Braking System (ABS) was not a standard or commonly available option on the 2007 Sportster 883 Low. Manual would detail the standard braking system.

Connectivity

Diagnostic Interface:

Utilizes Harley-Davidson's proprietary diagnostic port for electronic diagnostics via a suitable scan tool (details in manual).

🔧 Maintenance

Service Intervals

Engine Oil Change Interval:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first. Refer to manual for specific oil type and capacity.

Primary Chain Case Oil Change Interval:

Every 10,000 miles (16,000 km). Refer to manual for specific fluid and capacity.

Drive Belt Tension Check:

Every 5,000 miles (8,000 km) or as needed.

Spark Plug Replacement:

Refer to manual, typically around 10,000-15,000 miles (16,000-24,000 km).

Fluid Specifications

Engine Oil Type:

Harley-Davidson® Genuine Motor Oil SAE 20W-50 (or equivalent API CI-4 or higher specification) - Refer to manual for exact specification and capacity.

Primary Chain Case Lubricant:

Harley-Davidson® Formula® + Transmission, Drive & Primary Chain Case Lubricant (or equivalent).

Brake Fluid Type:

DOT 4 (or DOT 5.1 if specified for specific components - check manual carefully).

Fork Oil Type:

Refer to manual for viscosity and capacity (e.g., Harley-Davidson® Spectro® Heavy Duty ShockProof or equivalent).

Known Issues

Common Wear Items:

Clutch friction plates, drive belt, wheel bearings, brake pads, fork seals, and exhaust gaskets can be wear items depending on mileage and riding conditions.

Electrical Connectors:

Corrosion in electrical connectors can sometimes lead to intermittent issues; manual details troubleshooting steps.

📚 Vehicle History

Brand Heritage

Brand Origin:

Harley-Davidson Motor Company, founded in Milwaukee, Wisconsin, USA in 1903.

Model Evolution

Sportster Lineage:

The Sportster line, introduced in 1957, is Harley-Davidson's longest-running model. The 883cc engine variant has been a staple for decades, evolving with technology while retaining its core identity.

Xl883L Introduction:

The 'Low' variant was specifically designed to offer greater accessibility and comfort, particularly for shorter riders or those who prefer a more planted feel.

Production

Production Location:

United States

🏆 Awards & Recognition

Recognitions

Model Recognition:

While specific awards for the 2007 XL883L are not widely publicized, the Sportster line consistently receives accolades for its iconic styling, customization potential, and enduring appeal in the cruiser segment.

Ratings

Owner Satisfaction:

Harley-Davidson Sportsters are generally well-regarded by owners for their character and rideability, though specific ratings for the 2007 model year are best found in enthusiast forums and reviews.