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Harley Davidson Sportster 883R 2007 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Sportster 883R Year: 2007 Codes Engine Family Code: Evolution V-Twin (Evo) Model Code: XL883R 👋 Introduction Market Position Market Niche: Performance-oriented cruiser, a...
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类型: Motorcycle
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斯库: 438407
Harley Davidson Sportster 883R 2007 Workshop Service Repair ManualHarley Davidson Sportster 883R 2007 Workshop Service Repair ManualHarley Davidson Sportster 883R 2007 Workshop Service Repair ManualHarley Davidson Sportster 883R 2007 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Sportster 883R
Year:
2007
Codes
Engine Family Code:
Evolution V-Twin (Evo)
Model Code:
XL883R
👋 Introduction
Market Position
Market Niche:
Performance-oriented cruiser, a step up from base Sportster models with upgraded components.
Competitive Analysis
Key Competitors Segment:
Custom motorcycles, performance cruisers in the mid-weight class.
Key Features
Distinguishing Features:
Higher-performance camshafts, dual front disc brakes, sportier suspension tuning compared to standard 883 models.
Value Proposition
Manual Value:
Provides comprehensive DIY repair and maintenance capabilities, saving on dealership service costs and enabling customization.
📋 Manual Details
Coverage Areas
Primary Coverage:
Harley-Davidson Sportster 883R (XL883R)
Secondary Coverage:
General Sportster platform variants of the same year (with notes for differences)
Page Count
Page Count:
989
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine assembly, disassembly, lubrication, cooling, fuel delivery (carburetor), ignition, exhaust, emissions control.
Transmission Drivetrain:
Clutch operation, gearbox overhaul, primary drive, final drive (belt drive system) maintenance.
Chassis Frame:
Frame inspection, suspension (forks, shocks), steering system, wheel bearings, wheel and tire service.
Electrical System:
Wiring diagrams, charging system (stator, regulator/rectifier), starting system (starter motor, battery), lighting, instrumentation, ignition switch, security system (if applicable).
Braking System:
Front and rear brake caliper service, master cylinders, brake lines, bleeding procedures, pad replacement.
Fuel System:
Carburetor (Keihin CV) disassembly, cleaning, adjustment, fuel tank, fuel lines, fuel filter.
Bodywork Fittings:
Body panels, fenders, seat, fuel tank removal/installation, handlebars, mirrors, footpegs.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacement, spark plug replacement, chain/belt adjustment, brake adjustments, tire pressure checks.
Repair Procedures:
Complete engine rebuilds, transmission overhaul, suspension component replacement, electrical system diagnostics and repair, brake system overhaul.
Troubleshooting Guides:
Diagnostic charts for common symptoms (e.g., hard starting, poor performance, electrical faults).
Technical Depth
Diagnostic Capability:
Advanced diagnostics for engine, electrical, and drivetrain issues, including specific fault codes and their meanings.
Rebuild Instructions:
Detailed step-by-step instructions for complete engine, transmission, and suspension rebuilds with torque specifications and clearances.
Specifications Data:
Comprehensive torque values, clearances, fluid capacities, electrical resistance values, and diagnostic parameters.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Print Quality:
High-resolution scanned pages suitable for printing.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Evolution V-Twin
Displacement:
883 cc (53.9 cubic inches)
Bore X Stroke:
76.2 mm x 96.8 mm (3.00 in x 3.81 in)
Compression Ratio:
8.8:1 (Typical for this model)
Performance
Horsepower Est:
Approximately 55-60 HP (at crankshaft, dependent on tune)
Torque Est:
Approximately 65-70 ft-lbs (at crankshaft, dependent on tune)
Fuel System
Fuel Delivery:
Keihin CV (Constant Velocity) 40mm carburetor
Fuel Type:
Unleaded gasoline, minimum 87 octane
Ignition
Ignition System:
Electronic ignition, single fire
Lubrication
Oil System:
Dry Sump
Oil Capacity W Filter:
3.0 US quarts (2.8 Liters)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Primary Drive:
Duplex chain in oil bath
Final Drive:
Carbon fiber reinforced belt
Features
Clutch Type:
Wet, multi-plate
Gear Ratios 1-5:
Refer to manual for specific ratios, typically 1st: ~9.33, 2nd: ~6.51, 3rd: ~4.79, 4th: ~3.80, 5th: ~3.16
📐 Dimensions
Exterior
Overall Length:
2209 mm (86.97 inches)
Wheelbase:
1520 mm (59.84 inches)
Seat Height Unladen:
777 mm (30.59 inches)
Weights
Dry Weight Est:
198 kg (437 lbs)
Gross Vehicle Weight Rating:
Refer to VIN plate, typically around 375 kg (827 lbs)
Wheels Tires
Front Tire Size:
100/90-19 57H
Rear Tire Size:
150/80B16 71H
Wheel Bolt Pattern:
N/A (Spoked wheels, hub mounted)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle safety ratings not applicable in the same way as automobiles)
Active Features
Braking System Type:
Dual front disc brakes, single rear disc brake
Anti Lock Braking System:
Optional on some models, likely not standard on 883R for 2007
Passive Features
Lighting:
Halogen headlight, LED taillight, front/rear turn signals.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Typically no advanced infotainment on this model, focus is on mechanicals)
Instrumentation
Instrument Panel:
Analog speedometer, tachometer (optional/integrated), odometer, trip meter, indicator lights (oil pressure, neutral, turn signals, high beam).
🔧 Maintenance
Service Intervals
First Service:
1000 miles (1600 km) or 6 months
Subsequent Service:
Every 5000 miles (8000 km) or 12 months thereafter (refer to manual for specifics)
Fluid Specifications
Engine Oil Type:
Harley-Davidson Genuine V-Twin 20W-50 or equivalent API CG-4 rated motorcycle oil.
Primary Chain Case Oil Type:
Harley-Davidson Genuine Primary Chain Case Oil or Harley-Davidson Motorcycle Transmission Fluid (HTF).
Brake Fluid Type:
DOT 5.1 Silicone-based brake fluid (or as specified for the particular brake system).
Fork Oil Type:
Refer to manual for specific weight and type (e.g., 10W)
Known Issues
Common Wear Items:
Clutch plates, brake pads, drive belt, fork seals, battery.
Potential Issues 2007 Evo:
Carburetor tuning sensitivity, oil leaks from seals, potential ignition coil issues, voltage regulator/rectifier failures.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Harley-Davidson, an iconic American motorcycle manufacturer founded in 1903.
Model Evolution
Sportster Lineage:
The Sportster line dates back to 1957, evolving from the Ironhead era through the Evolution (Evo) platform.
883R Specifics:
The 'R' designation typically signifies a sportier variant with performance enhancements, distinguishing it from the base 883.
Production
Manufacturing Location:
United States (Milwaukee, Wisconsin / York, Pennsylvania)
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
N/A (Typically not awarded in a formal sense, rather user satisfaction and reputation)
Ratings
Industry Reputation:
Highly regarded for its iconic styling, accessible performance, and customizability within the Sportster family.
Certifications
Manual Quality Certification:
N/A (User-generated content or reproduced factory data)
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