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Harley Davidson Sportster 883R 2010 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: Sportster 883R Year: 2010 Model Code: XL883R Generation Generation Name: Evo Sportster Generation Years: 1986-Present Codes Vin Engine Prefix: 1HD 👋 Introduction Market...
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🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Sportster 883R
Year:
2010
Model Code:
XL883R
Generation
Generation Name:
Evo Sportster
Generation Years:
1986-Present
Codes
Vin Engine Prefix:
1HD
👋 Introduction
Market Position
Category:
Cruiser Motorcycle
Segment:
Entry-level to mid-range performance cruiser
Target Audience:
Riders seeking a classic Harley-Davidson experience with a sporty edge, customizers
Competitive Analysis
Key Competitors Segment:
Yamaha Bolt, Indian Scout (though generally larger displacement), Triumph Bonneville (different character)
Key Features
Engine Architecture:
Air-cooled V-twin
Distinctive Elements:
Sportster's nimble handling, powerful 883cc Evolution engine, dual front disc brakes (for R model)
Value Proposition:
Affordable entry into Harley-Davidson ownership, classic styling with approachable performance
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive factory service and repair
Geographic Coverage:
Global (Harley-Davidson specifications)
Page Count
Total Pages:
825
Manual Type
Type:
Workshop Service Repair Manual
Purpose:
Diagnosis, repair, maintenance, and overhaul
Language
Language:
English
Format
Format:
PDF (Portable Document Format)
Delivery:
Instant Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, transmission, clutch, drivetrain
Chassis:
Frame, suspension, steering, wheels, tires
Brakes:
Hydraulic braking system (front and rear)
Electrical:
Ignition, lighting, starting system, charging system, instrumentation, wiring diagrams
Fuel System:
Carburetor (CV 40mm), fuel tank, fuel lines, fuel pump (if applicable)
Exhaust System:
Exhaust pipes, mufflers, heat shields
Bodywork:
Fenders, fuel tank, seat, handlebars, controls, mounting hardware
Procedures Included
Maintenance:
Scheduled service, fluid changes, filter replacements, lubrication
Repair:
Engine disassembly/assembly, transmission overhaul, brake caliper service, electrical component replacement
Troubleshooting:
Diagnostic flowcharts, common fault diagnosis for engine, electrical, and mechanical systems
Diagnostics:
Procedures for identifying and rectifying issues
Specifications:
Torque values, clearances, electrical resistance, fluid capacities
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds
Diagnostics Level:
Advanced electrical and mechanical diagnostics
Rebuild Procedures:
Detailed steps for rebuilding major components
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval
Print Quality
Image Resolution:
High-resolution for clear diagrams and images
Scalability:
Pages can be printed at original size
Binding Type
Binding Description:
N/A (Digital PDF)
Paper Type
Paper Description:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Evolution (Evo) V-Twin
Displacement:
883 cc (53.9 cubic inches)
Bore X Stroke:
3.000 in x 3.812 in (76.2 mm x 96.8 mm)
Compression Ratio:
8.8:1
Valve Train:
Pushrod actuated, overhead valves, 2 valves per cylinder
Cooling System:
Air-cooled
Performance
Horsepower Approx:
55-60 HP (at crankshaft)
Torque Approx:
55-60 ft-lbs (at crankshaft)
Fuel System
Fuel Delivery:
Keihin CV 40mm Carburetor
Fuel Type:
Unleaded gasoline, minimum 91 octane (AKI)
Fuel Tank Capacity:
4.5 US gallons (17 liters)
🔧 Transmission
Standard
Type:
5-speed Manual Constant Mesh
Clutch:
Multi-plate, wet
Drive Type:
Belt Drive
Features
Primary Drive:
46/30 gear ratio (1.53:1)
Final Drive:
68/30 gear ratio (2.267:1)
Transmission Fluid Capacity:
Approximately 2.5 US pints (1.2 liters) of Harley-Davidson Formula + Transmission Lubricant (or equivalent)
📐 Dimensions
Exterior
Overall Length:
89.1 in (2263 mm)
Overall Width:
35.7 in (907 mm)
Overall Height:
47.2 in (1199 mm)
Wheelbase:
60.0 in (1524 mm)
Ground Clearance:
4.5 in (114 mm)
Seat Height Unladen:
28.2 in (716 mm)
Weights
Dry Weight:
Approximately 510 lbs (231 kg)
Gross Vehicle Weight Rating:
Not Specified (typical for motorcycles)
Load Capacity:
Not Specified (typical for motorcycles)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not Applicable (Motorcycle Safety Standards)
Active Features
Braking System:
Dual Front Disc Brakes, Single Rear Disc Brake
Front Brake Spec:
Dual 292 mm (11.5 in) discs, 4-piston calipers
Rear Brake Spec:
Single 292 mm (11.5 in) disc, 2-piston caliper
Suspension Type:
Telescopic Front Forks, Swingarm Rear Suspension with Dual Shocks
Passive Features
Lighting:
Halogen Headlamp, LED Tail Lamp and Stop Lamp, Incandescent Turn Signals
Instrumentation:
Speedometer, Tachometer, Odometer, Trip Meter, Fuel Level Indicator, Oil Pressure Indicator Lamp, High Beam Indicator, Turn Signal Indicators, Neutral Indicator
💡 Technology Features
Infotainment
Audio System:
Not equipped as standard (aftermarket options available)
Display:
Analog speedometer and tachometer with indicator lights
Driver Assistance
ABS:
Not available on this specific 2010 883R model
Connectivity
Usb Ports:
Not available (aftermarket options available)
🔧 Maintenance
Service Intervals
Initial Service:
First service typically at 1,000 miles (1,600 km)
Subsequent Service:
Every 5,000 miles (8,000 km) or annually, whichever comes first (includes oil change, filter replacement, inspection)
Engine Oil Change Interval:
Every 5,000 miles (8,000 km) or annually
Fluid Specifications
Engine Oil Type:
Harley-Davidson V-Twin 20W-50 (or equivalent SAE 20W-50, API CI-4 or higher)
Engine Oil Capacity:
Approximately 3 US quarts (2.8 liters) with filter change
Primary Chain Case Oil Type:
Harley-Davidson Formula + Transmission Lubricant (or equivalent SAE 80W-90 GL-5)
Primary Chain Case Oil Capacity:
Approximately 1 US quart (0.95 liters)
Brake Fluid Type:
DOT 4
Fork Oil Type:
Harley-Davidson Type E Suspension Fluid (or equivalent SAE 15W)
Fork Oil Capacity:
Approximately 275 ml per fork leg
Known Issues
Common Wear Items:
Clutch plates, brake pads, wheel bearings, fork seals, spark plugs, drive belt
Potential Performance Issues:
Carburetor tuning sensitivity to altitude and temperature, occasional starter solenoid issues
Electrical Common Faults:
Corrosion on connectors, regulator/rectifier failure (though less common on later models)
📚 Vehicle History
Brand Heritage
Brand Establishment:
Founded 1903, Milwaukee, Wisconsin
Heritage Focus:
American V-twin motorcycles, custom culture, freedom, rebellion
Model Evolution
Sportster Introduction:
Original Sportster debuted in 1957
Evolution Engine Introduction:
Evo engine introduced in 1986, replacing the Ironhead Sportster engine
883R Positioning:
The 'R' designation typically signifies a sportier variant, often with dual front disc brakes, improved suspension, or styling cues
2010 Updates:
Refinements to the Evo Sportster platform, including potential minor updates to electronics, styling, or emissions controls for the 2010 model year
Production
Manufacturing Location:
United States (Various Harley-Davidson facilities)
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
Sportster series consistently praised for its classic styling, V-twin rumble, and customizability, often recognized as an iconic American motorcycle.
Ratings
Owner Satisfaction:
High owner satisfaction due to its reliability and iconic status, though performance expectations are aligned with its class.
Certifications
Emission Standards:
Meets prevailing EPA and relevant international emission standards for its model year.