HARLEY DAVIDSON STREET 500 XG500 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Street 500 Model Code: XG500 Model Years Covered: Likely covers initial production years of the XG500 model (typically 2015-2020, subject to manual's specific...

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类型: Motorcycle

斯库: 496893

标签: Harley Davidson Misc Motorcycle Motorcycles STREET 500 XG500

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Street 500

Model Code:

XG500

Model Years Covered:

Likely covers initial production years of the XG500 model (typically 2015-2020, subject to manual's specific scope)

Country Of Origin:

Codes

Vin Code Prefix:

👋 Introduction

Market Position

Target Audience:

Entry-level riders, urban commuters, those seeking an accessible Harley-Davidson experience.

Segment Placement:

Lightweight cruiser/custom motorcycle segment.

Competitive Analysis

Key Competitors:

Honda Rebel series, Kawasaki Vulcan S, Yamaha Bolt, Indian Scout Bobber (though typically a higher price point).

Key Features

Vehicle Appeal:

Harley-Davidson brand accessibility, user-friendly ergonomics, urban maneuverability.

Manual Value Proposition:

Empowers owners and technicians with comprehensive, authoritative information to maintain and repair the XG500.

📋 Manual Details

Coverage Areas

Primary Manual Type:

Workshop Service Repair Manual

Included Manuals:

Electrical Diagnostic Manual, Owner's Manual, Parts Catalog

Page Count

Estimated Total Pages:

Varies significantly by included component manuals, potentially 500-1000+ pages total for a comprehensive set.

Manual Type

Service Repair Scope:

Comprehensive mechanical and electrical repair and maintenance procedures.

Electrical Diagnostic Scope:

Detailed troubleshooting for electrical systems, wiring diagrams, component testing.

Owner'S Manual Scope:

Basic operation, controls, rider aids, pre-ride checks, basic maintenance, safety.

Parts Catalog Scope:

Exploded views of components, part numbers, and assembly information.

Language

Primary Language:

English

Format

Digital Format:

Likely PDF (digital download or disc), potentially printable.

📖 Manual Coverage

Systems Covered

Engine:

Complete teardown, assembly, inspection, troubleshooting, valve adjustment, timing, cooling system.

Fuel System:

Fuel injection (EFI), fuel pump, injectors, throttle body, fuel tank, lines.

Transmission:

Clutch, gearbox, primary drive, final drive (belt drive), lubrication.

Brakes:

Hydraulic system, calipers, master cylinders, brake lines, rotors, pads, bleeding procedures.

Suspension:

Front forks (telescopic, non-adjustable typically), rear shock absorbers, swingarm, bearings.

Electrical System:

Battery, charging system (stator, regulator/rectifier), ignition system, lighting, starter motor, sensors, ECU, wiring diagrams.

Chassis And Frame:

Frame inspection, steering head bearings, swingarm pivot, wheel bearings, mounting points.

Bodywork:

Fenders, fuel tank, seat, fairings (if applicable), mounting hardware.

Exhaust System:

Exhaust pipes, mufflers, mounting.

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, chain adjustment (belt drive), tire checks, brake inspections.

Diagnostic Procedures:

Troubleshooting common faults, reading diagnostic codes (if applicable), component testing.

Repair Procedures:

Step-by-step instructions for component removal, installation, and adjustment.

Rebuild Procedures:

Detailed instructions for major component overhauls (e.g., engine, transmission).

Technical Specifications Data:

Torque values, clearances, fluid capacities, electrical specifications.

Wiring Diagrams:

Comprehensive electrical schematics for accurate troubleshooting.

Technical Depth

Depth Level:

Comprehensive (suitable for professional mechanics and skilled DIY enthusiasts).

Troubleshooting Guides:

Detailed symptom-to-cause diagnosis.

Special Tools:

Identification and usage of specialized tools required for specific procedures.

📊 Manual Specifications

File Format

Digital Format Type:

Likely PDF. Features may include searchable text, hyperlinked sections, zoomable diagrams.

Print Quality

Digital Rendering:

High-resolution images and diagrams for clarity.

Binding Type

Physical Format:

N/A (assuming digital format for this product listing)

Paper Type

Physical Format:

N/A (assuming digital format for this product listing)

⚙️ Engine Specifications

Primary Engine

Engine Type:

494 cc, 2-cylinder, V-twin

Engine Design:

4-stroke, Liquid-cooled, SOHC (Single Overhead Camshaft)

Bore X Stroke:

Typically 72 mm x 60 mm (verify with specific manual data)

Compression Ratio:

Typically 11.5:1 (verify with specific manual data)

Performance

Horsepower:

Approximately 37-40 HP (verify with specific manual data)

Torque:

Approximately 29-30 lb-ft (verify with specific manual data)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, minimum 87 octane

Fluid Specifications

Engine Oil Type:

Harley-Davidson V-Twin Synthetic 20W-50 or equivalent API SG, Jaso MA approved motorcycle oil (verify with specific manual data).

Engine Oil Capacity:

Approximately 2.6 US quarts (2.5 L) with filter change (verify with specific manual data).

Coolant Type:

Permanent type ethylene glycol-based coolant with a 50/50 mix of distilled water (verify with specific manual data).

🔧 Transmission

Standard

Transmission Type:

6-speed manual

Primary Drive:

Belt drive

Final Drive:

Belt drive

Features

Clutch Type:

Wet, multi-plate

Transmission Oil Type:

Harley-Davidson Transmission Fluid or equivalent API GL-4 SAE 75W-90 (verify with specific manual data).

Transmission Oil Capacity:

Approximately 1.0 US quart (0.95 L) (verify with specific manual data).

📐 Dimensions

Exterior

Length:

Approximately 84.1 inches (2136 mm) (verify with specific manual data)

Width:

Approximately 32.1 inches (815 mm) (verify with specific manual data)

Height:

Approximately 45.5 inches (1156 mm) (verify with specific manual data)

Weights

Dry Weight:

Approximately 430 lbs (195 kg) (verify with specific manual data)

Wet Weight:

Approximately 450 lbs (204 kg) (verify with specific manual data)

Gvwr:

Refer to vehicle VIN plate or specific manual data.

Payload Capacity:

Refer to vehicle VIN plate or specific manual data.

Wheels And Tires

Front Tire Size:

100/80-17 52H (verify with specific manual data)

Rear Tire Size:

150/80-15 70P (verify with specific manual data)

Front Wheel Size:

17 x 3.00 inch (verify with specific manual data)

Rear Wheel Size:

15 x 4.50 inch (verify with specific manual data)

Wheel Bolt Pattern:

N/A (cast wheels with axle mounting)

🛡️ Safety Features

Ratings

Crash Test Ratings:

Motorcycles are generally not subjected to the same standardized crash testing as automobiles.

Active Features

Available on some models/trims, refer to specific vehicle configuration.

Lighting:

Halogen headlight, LED taillight/brake light, incandescent turn signals (verify with specific manual data).

Passive Features

Frame Construction:

Steel frame and swingarm for rigidity and durability.

Ergonomics:

Low seat height and forward foot controls contribute to rider confidence and control.

💡 Technology Features

Infotainment

Instrumentation:

Analog speedometer with a multi-function LCD display (odo, trip, clock, gear indicator on some versions). LED indicator lights.

Driver Assistance

ABS Availability:

Anti-lock Braking System (ABS) was an optional feature or standard on later models in certain markets.

Connectivity

Diagnostic Ports:

Includes necessary ports for connecting diagnostic tools (covered in the electrical diagnostic manual).

🔧 Maintenance

Service Intervals

First Service:

Typically around 1,000 miles (1,600 km) or 6 months, whichever comes first (verify with specific manual data).

Subsequent Services:

Generally every 5,000 miles (8,000 km) or 12 months for routine checks and fluid changes (verify with specific manual data).

Valve Adjustment Interval:

Typically at 10,000 miles (16,000 km) or as per manual recommendations (verify with specific manual data).

Fluid Specifications

Brake Fluid Type:

DOT 4 (verify with specific manual data).

Coolant Capacity:

Approximately 1.7 US quarts (1.6 L) (verify with specific manual data).

Known Issues

Common Wear Items:

Tires, brake pads, clutch plates (depending on riding style), drive belt (requires periodic inspection and tensioning).

Electrical Component Reliability:

While generally reliable, some early models may have experienced minor electrical gremlins; the included diagnostic manual is crucial here.

Cooling System Maintenance:

Regular coolant checks and flushes are vital due to the liquid-cooled nature of the engine.

📚 Vehicle History

Brand Heritage

Harley Davidson Legacy:

Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer known for its V-twin engines and cruiser styling.

Model Evolution

Street Platform Introduction:

The Street platform (including the XG500 and XG750) was introduced to appeal to a younger demographic and international markets, offering a more modern and accessible Harley-Davidson experience.

Street 500 Purpose:

Designed as an entry-level, affordable, and nimble motorcycle for urban environments and new riders.

Production

Manufacturing Location:

Primarily manufactured in India for global markets, with some assembly or components potentially sourced from the US.

Production Years:

Introduced around 2015, production continued until approximately 2020, when it was largely superseded by newer models or discontinued in certain markets.

🏆 Awards & Recognition

Recognitions

Segment Awards:

While not typically winning 'Motorcycle of the Year' awards, the Street 500 has been recognized for its value proposition in the entry-level segment and its role in broadening Harley-Davidson's appeal.

Ratings

Owner Satisfaction:

Varies by owner experience, but generally positive for its intended purpose and price point. The quality of maintenance significantly impacts satisfaction.

Certifications

Emissions Standards:

Meets relevant emissions standards for its production years (e.g., Euro 4, EPA standards).