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Harley-Davidson Super Glide FXS 1974 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Super Glide Model Code: FXS Year: 1974 👋 Introduction Market Position Positioning: The 1974 Super Glide FXS was Harley-Davidson's flagship performance cruiser, a...
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Harley-Davidson Super Glide FXS 1974 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Super Glide
Model Code:
FXS
Year:
1974
👋 Introduction
Market Position
Positioning:
The 1974 Super Glide FXS was Harley-Davidson's flagship performance cruiser, a blend of the existing Electra Glide chassis with a more potent engine and sportier styling, aimed at riders seeking power and a distinctive look.
Competitive Analysis
Competitors:
Competed against other large-displacement motorcycles of the era, though few offered the same iconic styling and American V-twin heritage. Key competitors included motorcycles from British and Japanese manufacturers with larger displacement engines.
Key Features
Distinctive Features:
Unique 'boat tail' rear fender, powerful Shovelhead engine, often equipped with cast aluminum wheels.
Engine Heritage:
Utilizes the robust and powerful Shovelhead engine, a hallmark of Harley-Davidson's performance capabilities.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, and maintenance for the 1974 Harley-Davidson Super Glide FXS.
Page Count
Estimated Page Count:
250-350 pages (typical for a factory service manual of this era)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Print
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine assembly, disassembly, tuning, carburetor overhaul (e.g., Keihin butterfly or Linkert), ignition system (points, condenser, coil), lubrication system, cooling system (air-cooled specific).
Transmission Drivetrain:
Transmission (4-speed constant mesh), clutch operation and adjustment, final drive (chain drive), primary drive assembly.
Chassis Frame:
Frame inspection, front fork (leading axle, telescopic) disassembly and rebuild, rear shock absorber replacement, wheel bearing service, steering head bearing adjustment.
Electrical System:
Wiring diagrams, lighting circuits (headlight, taillight, turn signals), battery maintenance, starter system, charging system (generator/alternator specifics for the era), instrument cluster.
Brakes:
Front and rear brake system diagnosis, service, and adjustment (likely drum brakes, possibly early disc front).
Bodywork Fittings:
Fuel tank mounting and servicing, fender removal and installation, seat assembly, control cable routing and adjustment.
Fuel System:
Fuel tank, fuel lines, fuel filter (if applicable), carburetor operation, adjustment, and overhaul.
Exhaust System:
Exhaust pipes, mufflers, and mounting hardware.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, lubrication points, spark plug service, chain adjustment.
Diagnostics Troubleshooting:
Systematic troubleshooting guides for common performance issues, electrical faults, and mechanical failures.
Repair Rebuild:
Detailed step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly of all major systems.
Adjustments:
Carburetor tuning, ignition timing adjustment, clutch and brake lever adjustments, suspension settings.
Installation Removal:
Detailed procedures for removing and reinstalling all major components, including engine, transmission, wheels, forks, and body panels.
Disassembly Assembly:
Comprehensive step-by-step instructions for breaking down and reassembling engine, transmission, carburetor, and other complex assemblies.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance and adjustments to full engine and transmission rebuilds, electrical system diagnostics, and chassis component overhauls.
Diagnostic Charts:
Includes fault finding charts and diagnostic flowcharts for common issues, particularly for the electrical system.
Torque Specifications:
Provides specific torque values for critical fasteners and bolts throughout the motorcycle.
Precision Measurements:
Includes critical internal engine and transmission clearances, wear limits, and specifications for machining if required.
Manual Type
Manual Purpose:
To guide technicians and owners through all service and repair operations, ensuring accuracy and adherence to factory standards.
📊 Manual Specifications
File Format
File Format:
Physical printed document
Print Quality
Print Quality:
Professional factory printing standards of the era, likely black and white with detailed line drawings and exploded views.
Binding Type
Binding Type:
Stapled or perfect bound, designed for workshop use.
Paper Type
Paper Type:
Durable, matte finish paper suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin, OHV (Overhead Valve)
Engine Displacement:
74 cubic inches (1200cc)
Engine Code:
Shovelhead
Bore X Stroke:
3.4375 in x 4.00 in (87.3 mm x 101.6 mm)
Compression Ratio:
Typically 8.0:1 (check specific engine build)
Performance
Horsepower Estimated:
Approx. 60-70 HP (at crankshaft, estimated for the era)
Torque Estimated:
Approx. 70-80 ft-lbs (at crankshaft, estimated for the era)
Engine Characteristics:
Known for its strong low-end torque and distinctive V-twin rumble.
Fuel System
Carburetor Type:
Typically Keihin butterfly or Linkert M-series (specific model may vary).
Fuel Type:
Unleaded gasoline, minimum 91 octane recommended (check manual for specific recommendations for the era).
Ignition System
Ignition Type:
Battery-coil, points ignition system.
Lubrication
Oil System:
Dry sump lubrication system with a separate oil tank.
🔧 Transmission
Standard
Transmission Type:
4-speed constant mesh, foot shift, hand clutch.
Features
Clutch Type:
Wet multi-plate clutch.
Final Drive:
Chain drive.
📐 Dimensions
Exterior
Wheelbase:
Approx. 60.5 inches (1537 mm)
Length:
Approx. 89 inches (2261 mm)
Weights
Dry Weight:
Approx. 590 lbs (268 kg)
🛡️ Safety Features
Ratings
Safety Ratings:
No formal safety ratings comparable to modern vehicles exist for motorcycles of this era.
Active Features
Active Safety:
Effective braking system for the era (typically drum brakes front and rear, though front disc was available on some models), responsive handling.
Passive Features
Passive Safety:
Robust frame construction, rider positioning for control.
💡 Technology Features
Infotainment
Infotainment System:
N/A for this era. Basic analog gauges (speedometer, tachometer if equipped, oil pressure/ammeter) are the extent of instrumentation.
Driver Assistance
Driver Assistance:
N/A. No electronic rider aids or driver assistance systems.
Connectivity
Connectivity:
N/A. Mechanical and electrical systems only.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,000-3,000 miles or annually, whichever comes first. Consult manual for precise intervals.
Spark Plug Replacement:
Recommended every 5,000-10,000 miles, or as needed based on inspection.
Chain Adjustment:
Check and adjust chain tension every 1,000-1,500 miles.
Fluid Specifications
Engine Oil Type:
Harley-Davidson recommends specific motorcycle-specific oil, typically SAE 20W50 or SAE 50 for air-cooled V-twins of this era (e.g., HD 360 or similar). Always verify with the manual.
Primary Chain Case Oil Type:
Harley-Davidson Primary Chaincase Lubricant or equivalent (e.g., Harley-Davidson Formula+). Typically a specific weight transmission fluid.
Transmission Oil Type:
Harley-Davidson recommends specific transmission lubricant, often similar to primary case oil or a dedicated gear oil. Consult manual for exact specification.
Fork Oil Type:
Specific fork oil weight (e.g., 10W or 15W), consult manual for capacity and weight.
Brake Fluid Type:
N/A for drum brakes; if front disc equipped, likely DOT 3 or DOT 4 brake fluid. Consult manual for confirmation.
Known Issues
Engine Wear:
Shovelhead engines can be prone to oil leaks from various seals and gaskets due to age and materials. Valve guides and tappet guides can wear over time.
Carburetion Issues:
Carburetors (especially older Linkert or worn Keihin) can be finicky and require regular adjustment and cleaning to maintain proper fuel mixture and idle.
Electrical Reliability:
Older electrical systems can suffer from corroded connections, failing insulation, and weak charging systems. Wiring diagrams are crucial for diagnosis.
Common Repairs
Clutch Adjustment:
Regular clutch adjustment is often necessary to maintain proper engagement and disengagement.
Primary Drive Maintenance:
Primary chain tension adjustment and inspection for wear are critical maintenance items.
📚 Vehicle History
Brand Heritage
Brand Focus:
Harley-Davidson has a long-standing heritage in producing large-displacement V-twin motorcycles known for their power, durability, and distinct American character.
Model Evolution
Super Glide Origin:
The Super Glide was introduced in 1971 as a sportier, more customizable alternative to the Electra Glide, featuring the FLH chassis with a new Shovelhead engine and distinctive styling cues like the fiberglass tail section.
Production
Production Years:
The FX Super Glide model line has been in continuous or intermittent production since 1971, evolving through various iterations.
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