Target Audience:
Professional mechanics, DIY enthusiasts, and owners of Harley Davidson TLE Sidecar 2006 models.
Value Proposition:
Provides a comprehensive, detailed, and easily accessible resource for maintaining and repairing the specific model, offering significant cost savings over dealership service.
Download Access:
Instant PDF download upon payment, eliminating shipping costs and wait times.
Content Quality:
Step-by-step explanations, pictorial diagrams, exploded views, and photos for clarity.
Ease Of Use:
Designed for simplicity and clarity, enabling even less experienced personnel to perform satisfactory service.
Primary Coverage:
Repair and maintenance of the Harley Davidson TLE Sidecar for the 2006 model year.
Secondary Coverage:
Component-specific diagnostics, adjustments, removal, installation, disassembly, and assembly procedures.
Type:
Workshop Service Repair Manual
Powertrain:
Engine, transmission, drivetrain (likely including sidecar drive if applicable), exhaust systems.
Chassis And Suspension:
Frame, front fork, rear suspension, steering system, wheels, tires, braking system (motorcycle and sidecar).
Electrical And Lighting:
Battery, charging system, ignition system, lighting (headlight, taillight, turn signals), instrumentation, wiring diagrams.
Bodywork And Fittings:
Sidecar body, motorcycle body panels, seating, storage, fairings, trim.
Maintenance:
Regular servicing, fluid changes, filter replacements, lubrication, checks and inspections.
Troubleshooting:
Diagnostic procedures for common and complex issues, fault finding guides.
Repair And Rebuild:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Adjustments:
Carburetor tuning, clutch adjustment, brake adjustments, suspension settings, steering alignment.
Depth:
Comprehensive, from basic checks to detailed rebuild procedures. Includes pictorial diagrams, exploded views, and service data.
Special Tools:
References and illustrations of required special service tools, with guidance on their use.
Specifications:
Tightening torques, wear limits, fluid specifications, performance data, allowable tolerances.
Quality:
High-resolution PDF, all pages printable.
Searchability:
Likely searchable text-based PDF for easy navigation and keyword searching.
Printability:
Yes, all pages are printable for convenient workshop use.
Binding:
N/A (Digital PDF)
Paper Quality:
N/A (Digital PDF)
Operating Systems:
Windows, Mac, Linux OS compatible.
Software:
Adobe Reader or compatible PDF viewer.
Description:
Details specific to the Harley Davidson engine powering the 2006 TLE Sidecar. (Specific engine type, displacement, and configuration are implied but not explicitly stated in the provided text, requiring inference based on Harley Davidson's typical offerings for that era).
Horsepower And Torque:
While specific figures are not listed, the manual would cover engine tuning, performance checks, and specifications for optimal power output.
Fuel Delivery:
Procedures for carburetor or fuel injection systems (depending on the specific 2006 TLE configuration), fuel pump, and fuel lines.
Cooling Method:
Information on the engine's cooling system (air-cooled or liquid-cooled, typically air-cooled for Harley Davidson).
Oil Requirements:
Details on engine oil type, viscosity, capacity, and change intervals as per Harley Davidson specifications.
Type:
Likely a 5 or 6-speed manual transmission, standard for Harley Davidson motorcycles of this era. (Specifics on number of gears and type are inferred).
Transmission Options:
Not specified, but typically Harley Davidson offers a primary transmission for a given model year and configuration.
Clutch System:
Details on clutch operation, adjustment, and replacement procedures.
Transmission Fluid:
Recommended transmission fluid type and capacity.
Overall Dimensions:
Details on the combined motorcycle and sidecar dimensions would be covered, including length, width, and height.
Dry Weight And Gross Weight:
Information on vehicle weights, likely including dry weight and Gross Vehicle Weight Rating (GVWR).
Wheelbase Measurement:
Specifications for the wheelbase of the motorcycle and the sidecar arrangement.
Front Rear Sidecar Tires:
Recommended tire sizes and types for the front motorcycle wheel, rear motorcycle wheel, and sidecar wheel.
Crash Test Data:
Not applicable to this type of manual, which focuses on repair rather than independent safety ratings.
Braking System:
Detailed procedures for maintaining and repairing the hydraulic braking systems for both the motorcycle and the sidecar.
Lighting And Signaling:
Ensuring proper function of all lights and signaling devices for visibility and road safety.
Structural Integrity:
Information on frame integrity, sidecar attachment points, and component security critical for safe operation.
Safety Warnings:
Extensive inclusion of DANGER, CAUTION, and NOTE remarks to highlight safety-critical procedures and potential hazards.
Audio System:
If equipped, details on any integrated audio or communication systems.
N/A:
Motorcycle and sidecar combinations of this era typically do not feature advanced driver assistance systems.
N/A:
Connectivity features are unlikely for this model and year.
Gauge Functions:
Information on the function and troubleshooting of the dashboard instrumentation.
Periodic Maintenance Chart:
Detailed guidance on recommended service intervals for all major components and systems.
Engine Oil Type:
Specific Harley Davidson approved engine oil grades and specifications.
Brake Fluid Type:
Required brake fluid type (e.g., DOT 4).
Coolant Type:
If liquid-cooled, the specific coolant type and mixture ratio.
Common Problems:
While not explicitly stated as 'known issues', the manual's comprehensive troubleshooting section inherently addresses common points of failure and diagnostic steps.
Genuine Parts Recommendation:
Strong emphasis on using genuine Harley Davidson parts as listed in the parts catalog for optimal performance and longevity.
Maintenance Log:
Recommendation to keep complete records of all maintenance and repairs, including dates and parts installed.
Harley Davidson Legacy:
Contextual information likely draws upon Harley Davidson's long history in motorcycle manufacturing, including their experience with sidecar applications.
Tle Sidecar Development:
While not explicitly detailed, the manual covers the specifics of the 2006 model, implying a lineage of TLE sidecar development by Harley Davidson.
Manufacturing Details:
Information relevant to production specifications and assembly standards for the 2006 model.