🏷️ Basic Information

Make:

Harley-Davidson

Model:

FLHTCU Ultra Classic Electra Glide

Year:

2009

Product Name:

2009 Harley Davidson TOURING FLHTCU ULTRA Classic ELECTRA GLIDE Service Repair Manual

Harley Davidson Model Code:

FLHTCU

Harley Davidson Family:

Touring

👋 Introduction

Category:

Premium Grand American Touring Motorcycle

Target Audience:

Long-distance riders, touring enthusiasts, and owners seeking comprehensive maintenance and repair guidance.

Segment Competitors:

Honda Gold Wing, Indian Roadmaster, Victory Cross Country Tour.

Vehicle Highlights:

Comfort, cargo capacity, V-twin rumble, extensive touring amenities, advanced electronics for its era.

Usefulness:

Empowers owners to perform routine maintenance, diagnose issues, and complete repairs, saving time and money while ensuring optimal vehicle performance and longevity.

📋 Manual Details

Vehicle Systems:

Engine, Fuel System, Electrical System, Transmission, Drive Train, Chassis, Suspension, Brakes, Bodywork, Fairings, Instrumentation, Lighting, Accessories

Procedures:

Routine Maintenance, Troubleshooting, Diagnosis, Component Replacement, Engine Overhaul, Transmission Repair, Electrical Troubleshooting, Suspension Adjustment, Brake Service, Body Panel Repair, Wiring Diagrams

Estimated Pages:

Over 700

Type:

Factory Service Manual / Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Detailed disassembly and assembly procedures for the Twin Cam 103 engine, including cylinder heads, pistons, connecting rods, crankshaft, and valvetrain. Torque specifications and timing procedures are comprehensively covered.

Fuel System And Emissions:

EFI system diagnosis and repair, fuel pump, injectors, throttle body, exhaust system, and emission control components. Includes fuel pressure specifications.

Electrical System:

Complete wiring diagrams, charging system (stator, regulator/rectifier), ignition system, lighting circuits, starting system, and accessory integration. Includes diagnostic procedures for electrical faults.

Transmission And Drivetrain:

Six-speed Cruise Drive transmission disassembly, assembly, and troubleshooting. Includes primary drive, clutch, and final drive belt service procedures.

Chassis And Suspension:

Frame inspection and repair, front fork service (including hydraulic damping adjustments), rear shock absorber replacement, and steering head bearing maintenance. Includes alignment specifications.

Braking System:

Front and rear brake caliper service, master cylinder overhaul, hydraulic line replacement, and brake fluid specifications. Includes ABS system diagnosis and bleeding procedures if applicable.

Bodywork And Trim:

Fairing removal and installation, saddlebag service, Tour-Pak mounting and removal, seat adjustment, and instrument cluster diagnosis.

Routine Maintenance:

Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, drive belt tensioning, and lubrication points.

Diagnostic Procedures:

Step-by-step guides for identifying and resolving common malfunctions across all major vehicle systems, including fault code interpretation.

Rebuild Procedures:

Comprehensive instructions for complete engine and transmission rebuilds, including precision measurements and tolerances.

Wiring Diagrams:

Detailed, color-coded wiring schematics for all electrical circuits, aiding in troubleshooting and modifications.

Depth:

Comprehensive factory-level repair and maintenance information suitable for professional technicians and advanced DIY enthusiasts.

📊 Manual Specifications

Format:

Portable Document Format (PDF)

Searchability:

Text-searchable PDF for efficient information retrieval.

Quality:

High-resolution scans ensuring clarity of text, diagrams, and images.

Binding:

N/A (Digital PDF format)

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Engine Type:

Air-cooled, Twin Cam 103, V-twin

Displacement:

1690 cc (103 cubic inches)

Bore X Stroke:

3.875 in. x 4.375 in. (98.4 mm x 111.1 mm)

Compression Ratio:

9.0:1

Valve Train:

Overhead valves (OHV), pushrod-actuated, two valves per cylinder

Horsepower:

Approximately 75 HP (at rear wheel, estimated)

Torque:

Approximately 98 ft-lbs (at rear wheel, estimated)

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, minimum 87 octane

Engine Oil Type:

Harley-Davidson Genuine V-Twin 20W-50 or equivalent synthetic

Primary Chain Case Oil Type:

Harley-Davidson Genuine Formula+ Transmission and Primary Chain Case Lubricant or equivalent

🔧 Transmission

Type:

6-speed Cruise Drive

Gear Ratios:

1st: 9.593, 2nd: 6.650, 3rd: 4.938, 4th: 3.851, 5th: 3.104, 6th: 2.790

Clutch Type:

Hydraulically actuated, multi-plate wet clutch

Transmission Oil Type:

Harley-Davidson Genuine Formula+ Transmission and Primary Chain Case Lubricant or equivalent

📐 Dimensions

Length:

103.0 in. (2616 mm)

Wheelbase:

63.5 in. (1613 mm)

Ground Clearance:

5.1 in. (130 mm)

Dry Weight:

862 lbs. (391 kg)

Gross Vehicle Weight Rating:

1360 lbs. (617 kg)

Front Tire:

130/70R18

Rear Tire:

180/65B16

Front Wheel:

18 x 3.0 in.

Rear Wheel:

16 x 5.0 in.

Bolt Pattern:

5 x 4.5 in. (114.3 mm)

🛡️ Safety Features

Safety Certification:

Meets or exceeds DOT requirements for motorcycles.

Braking System Type:

Optional Anti-lock Braking System (ABS) available.

Lighting:

Halogen headlight, front and rear turn signals, brake light, auxiliary passing lamps.

Frame Construction:

Steel cradle frame designed for stability and handling.

💡 Technology Features

Audio System:

Advanced Audio System with CB/Intercom, passenger controls, AM/FM/WB radio, CD player, and optional SiriusXM satellite radio.

Cruise Control:

Electronic cruise control for comfortable long-distance riding.

Instrumentation:

Analog tachometer, speedometer, fuel gauge, voltmeter, oil pressure indicator, and diagnostic indicators.

ABS:

Optional Anti-lock Braking System (ABS) for enhanced braking control.

Accessory Power:

Accessory power outlets for charging electronic devices.

🔧 Maintenance

First Service:

1,000 miles (1600 km) or 6 months, whichever comes first.

Subsequent Services:

Every 5,000 miles (8,000 km) or 12 months for standard inspections and fluid changes.

Engine Oil Change Interval:

Every 5,000 miles (8,000 km) or 12 months. Check level every 2,500 miles (4,000 km).

Transmission Primary Oil Change:

Every 10,000 miles (16,000 km) or 24 months.

Brake Fluid Type:

DOT 4

Engine Oil Capacity:

3.7 U.S. quarts (3.5 liters) with filter change

Primary Chain Case Oil Capacity:

2.8 U.S. quarts (2.6 liters)

Transmission Oil Capacity:

Refer to Primary Chain Case Oil Capacity (shared reservoir for transmission and primary)

Common Wear Items:

Clutch plates, brake pads, tires, battery, wheel bearings, steering head bearings.

Potential Electrical Concerns:

Wiring harness chafing, charging system output fluctuations (stator/regulator). The manual's detailed schematics are crucial here.

Engine Performance Tips:

Proper maintenance of the EFI system and air intake is critical for optimal performance of the Twin Cam 103.

📚 Vehicle History

Manufacturer:

Harley-Davidson Motor Company, founded 1903.

Electra Glide Legacy:

The Electra Glide is a cornerstone of Harley-Davidson's touring line, evolving from its inception in the 1960s to incorporate modern technology and comfort.

Ultra Classic Introduction:

The Ultra Classic designation signifies the fully-loaded touring package, including fairings, saddlebags, Tour-Pak, and premium amenities.

Manufacturing Location:

United States (York, Pennsylvania and Milwaukee, Wisconsin assembly plants typically)

Model Year Significance:

2009 marked the introduction of the Twin Cam 103 engine as standard on many Touring models, offering increased torque and performance.

🏆 Awards & Recognition

Industry Recognition:

Consistently praised by motorcycle publications and owners for its comfort, touring capability, and iconic styling. Often cited as a benchmark in the luxury touring segment.