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2009 Harley Davidson TOURING FLTR Road GLIDE Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Harley-Davidson Model: Road Glide Model Code: FLTR Year: 2009 Codes Vin Character Digit 4: G Vin Character Digit 5 6: FL Vin Character Digit 7:...
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类型: Motorcycle
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斯库: 531827
2009 Harley Davidson TOURING FLTR Road GLIDE Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Road Glide
Model Code:
FLTR
Year:
2009
Codes
Vin Character Digit 4:
G
Vin Character Digit 5 6:
FL
Vin Character Digit 7:
T
👋 Introduction
Market Position
Motorcycle Segment:
Full-size touring motorcycle, designed for long-distance comfortable riding
Competitive Analysis
Key Competitors Era:
Honda Gold Wing, Indian Roadmaster, Victory Cross Country Tour
Key Features
Distinctive Features:
Integrated fairing design ('Road Glide' styling), large fairing-mounted windscreen, comfortable rider ergonomics, ample storage (saddlebags)
Target Audience
Intended Riders:
Touring enthusiasts, riders seeking comfort and amenities for extended journeys
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive service and repair for the 2009 Harley-Davidson FLTR Road Glide
Page Count
Estimated Page Count:
Approximately 500-700 pages (typical for this model and era)
Manual Type
Manual Classification:
Factory Service Manual / Repair Manual
Language
Language Of Documentation:
English
Format
Delivery Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Twin Cam 96B Engine (1584cc), fuel injection (EFI), ignition system, lubrication, cooling (air-cooled), exhaust system
Transmission Drivetrain:
6-speed Cruise Drive Transmission, clutch, primary drive, final drive (belt drive)
Chassis Suspension:
Frame, front fork (Showabased), rear shock absorbers (Air-adjustable suspension), swingarm
Braking System:
Front and rear disc brakes, hydraulic system, ABS (if equipped), brake pads, calipers, master cylinders
Electrical System:
Battery, charging system (alternator, regulator), starting system (starter motor), lighting (headlight, taillight, signals), instrumentation, ignition switch, EFI control module (ECM), wiring diagrams
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel injectors, fuel pressure regulator
Bodywork Fittings:
Fairing (Bat-wing style), saddlebags, seat, handlebars, controls, fenders, tank badges
Procedures Included
Maintenance Procedures:
Routine checks, lubrication, filter replacement (oil, air), spark plug replacement, brake fluid flush, tire pressure checks, battery maintenance
Diagnostic Procedures:
Troubleshooting charts, DTC (Diagnostic Trouble Code) lookup, system diagnostics for EFI, ignition, and electrical components
Repair Procedures:
Component disassembly and reassembly, engine overhaul, transmission rebuild, suspension service, brake caliper service, electrical component replacement
Adjustment Procedures:
Clutch adjustment, throttle cable adjustment, primary chain tension adjustment, idle speed adjustment
Special Tools Requirements:
Identification and usage of specialized Harley-Davidson tools for specific procedures
Technical Depth
Level Of Detail:
Factory-level, detailed step-by-step instructions, torque specifications, clearances, and schematics
Diagnostic Capabilities:
In-depth diagnosis for EFI system, sensor readings, ignition timing, and electrical faults
Rebuild Instructions:
Complete engine and transmission rebuild procedures, including specifications for wear limits and tolerances
📊 Manual Specifications
File Format
Digital File Type:
PDF (Portable Document Format)
Print Quality
Image Resolution:
High-resolution, suitable for clear viewing of diagrams and illustrations (requires Adobe Reader)
Binding Type
Physical Binding:
Not applicable (digital format)
Paper Type
Physical Paper Quality:
Not applicable (digital format)
Searchability
Text Search Capability:
Searchable text within the PDF document
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 96B V-Twin
Engine Displacement:
1584 cc (96 cubic inches)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
8.9:1
Valve Train:
Pushrod-actuated, overhead valves with two valves per cylinder
Performance
Horsepower Rating:
Approximately 70-75 HP (at crank, estimated)
Torque Rating:
Approximately 90-96 ft-lbs (at crank, estimated)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2 / (87 AKI)
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Clutch Type:
Multi-plate, wet, hydraulic actuation
Primary Drive:
Duplex chain, helical gears
Final Drive:
Belt drive (70-tooth, 14mm pitch)
Features
Gear Ratios:
1st: 9.314, 2nd: 6.531, 3rd: 4.765, 4th: 3.789, 5th: 3.285, 6th: 2.790
Transmission Fluid Type:
Harley-Davidson Formula + Transmission and Primary Chaincase Lubricant (or equivalent)
📐 Dimensions
Exterior
Overall Length:
Approximately 95.7 inches (2430 mm)
Wheelbase:
64.0 inches (1625 mm)
Seat Height:
26.1 inches (663 mm) (unladen)
Ground Clearance:
5.1 inches (130 mm)
Weights
Dry Weight:
Approximately 701 lbs (318 kg)
Gross Vehicle Weight Rating:
Not specified, but generally higher than dry weight to account for rider, passenger, and cargo.
Cargo
Saddlebag Capacity:
Approximately 2.2 cu ft (62.3 L) total
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable to motorcycles in the same way as automobiles.
Active Features
Braking Safety:
Optional Anti-lock Braking System (ABS)
Passive Features
Lighting Visibility:
Halogen headlight, bright LED taillight and turn signals for enhanced visibility
Chassis Stability:
Sturdy frame construction for stable handling at speed
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM/WB stereo with CD player and CB/Intercom functionality (may vary by trim level)
Speakers:
Fairing-mounted speakers
Controls:
Handlebar-mounted audio controls
Driver Assistance
Cruise Control:
Standard electronic cruise control
Connectivity
Diagnostic Interface:
Access to vehicle diagnostics via the ECM, requiring specific Harley-Davidson diagnostic tools (e.g., Digital Technician) for advanced troubleshooting.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months, whichever comes first (oil change, primary chain adjustment, inspections)
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months (whichever comes first) for oil changes and inspections; more frequent checks recommended for brakes, tires, and fluids.
Fluid Specifications
Engine Oil Type:
Harley-Davidson 20W-50 SYN3 Synthetic Motorcycle Oil (or equivalent SAE 20W-50 motorcycle oil)
Engine Oil Capacity:
Approximately 4.0 US quarts (3.8 L) with filter change
Primary Chaincase Oil Type:
Harley-Davidson Formula + Transmission and Primary Chaincase Lubricant (or equivalent)
Primary Chaincase Oil Capacity:
Approximately 1.0 US quart (0.95 L)
Transmission Oil Type:
Harley-Davidson Formula + Transmission and Primary Chaincase Lubricant (or equivalent)
Transmission Oil Capacity:
Approximately 0.75 US quarts (0.71 L)
Brake Fluid Type:
DOT 4 hydraulic brake fluid
Fork Oil Type:
Harley-Davidson Type 'E' Suspension Fluid (or equivalent SAE 10W fork oil)
Known Issues
Common Wear Items:
Brake pads, clutch plates, tires, battery, drive belt.
Potential Electrical Issues:
Wiring harness integrity, voltage regulator failures, starter solenoid issues (typical for the era if not maintained).
Engine Considerations:
Proper valve adjustments and primary chain tension are critical for engine longevity and smooth operation.
Suspension Tuning:
Air-adjustable rear suspension requires periodic checks and proper inflation for optimal ride comfort and handling.
📚 Vehicle History
Brand Heritage
Harley Davidson Legacy:
Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer with a rich history in performance and touring motorcycles.
Model Evolution
Road Glide Development:
The Road Glide platform has evolved over decades, with the 'bat-wing' fairing and frame-mounted design becoming a signature element of its touring capability.
Production
Manufacturing Location:
York, Pennsylvania, USA and/or Milwaukee, Wisconsin, USA
Model Cycle:
The 2009 model represents a significant year in the evolution of Harley-Davidson touring bikes, incorporating the Twin Cam 96B engine and the Cruise Drive transmission.
🏆 Awards & Recognition
Recognitions
Model Accolades:
While specific awards for the 2009 model year are not readily cataloged, the Harley-Davidson touring platform has consistently been recognized for its comfort and long-distance capabilities by motorcycle publications.
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