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Harley Davidson Touring Models 2006 Repair Service Manual PD

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🏷️ Basic Information Identification Make: Harley Davidson Model: Touring Models Year: 2006 Codes Vin Prefix: 1HD1 👋 Introduction Market Position Segment: Premium Grand Touring Motorcycles Target Audience: Harley Davidson owners,...
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Harley Davidson Touring Models 2006 Repair Service Manual PD
🏷️ Basic Information
Identification
Make:
Harley Davidson
Model:
Touring Models
Year:
2006
Codes
Vin Prefix:
1HD1
👋 Introduction
Market Position
Segment:
Premium Grand Touring Motorcycles
Target Audience:
Harley Davidson owners, independent repair shops, enthusiasts
Competitive Analysis
Competitors 2006:
Indian Chief, Honda Gold Wing, Yamaha Royal Star Venture
Key Features
Comfort:
Designed for long-distance touring, rider comfort paramount
Performance:
Torquey V-twin engines, stable handling
Style:
Iconic Harley Davidson styling, customization potential
📋 Manual Details
Coverage Areas
Models Covered:
FLHR Road King, FLHT Electra Glide Standard, FLHTC Electra Glide Classic, FLHX Street Glide, FLTR Road Glide
Page Count
Page Count:
Approximately 700+
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Twin Cam 88, Twin Cam 96 (if applicable to specific sub-models and revisions)
Transmission:
5-speed Cruise Drive Manual Transmission
Electrical:
Ignition, Lighting, Gauges, Audio System, Battery, Charging System, Starter
Fuel System:
Carbureted (Keihin CV) and Fuel Injection (EFI) systems
Brakes:
Front and Rear Hydraulic Brake Systems, ABS (if equipped)
Suspension:
Front Fork (Telescopic), Rear Shock Absorbers, Air Suspension Adjustment
Chassis:
Frame, Swingarm, Wheels, Tires, Bearings
Bodywork:
Fairings, Saddlebags, Tour-Pak, Fenders, Seat
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Diagnostics:
Troubleshooting guides for common issues, diagnostic codes (DTCs)
Repair:
Engine overhaul, transmission repair, brake caliper rebuild, electrical component replacement
Adjustment:
Clutch adjustment, throttle cable adjustment, suspension tuning
Disassembly Assembly:
Step-by-step instructions for component removal and reinstallation
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine rebuilds and complex electrical diagnostics
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable
Print Quality
Print Readability:
High-resolution images and diagrams for clear viewing and printing
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam V-twin
Displacement Cc:
1450 (88ci)
Bore X Stroke In:
3.75 in x 4.00 in
Compression Ratio:
9.2:1
Performance
Horsepower Hp:
Approx. 70-75 HP (estimated)
Torque Ft Lbs:
Approx. 85-90 ft-lbs @ 3500 RPM (estimated)
Fuel System
Fuel Delivery Carbureted:
Keihin CV (Constant Velocity) Carburetor, 40mm
Fuel Delivery Efi:
Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded Gasoline, minimum 87 octane
Oil Capacity Qts
Oil Capacity With Filter:
4.0 quarts
Oil Specifications
Engine Oil Type:
Harley-Davidson SYN3 (Synthetic) or premium conventional motorcycle oil meeting HD-360 specification
Recommended Viscosity:
20W50
🔧 Transmission
Standard
Transmission Type:
5-speed Cruise Drive Manual Transmission
Optional
Optional Transmission:
N/A (standard for touring models)
Features
Clutch Type:
Hydraulically actuated, multi-plate wet clutch
Transmission Oil Capacity Qts:
2.5 pints (1.25 quarts)
Transmission Oil Type:
Harley-Davidson Formula+ or equivalent transmission lubricant
📐 Dimensions
Exterior
Wheelbase In:
Approx. 63.5 inches (varies slightly by model)
Length In:
Approx. 93-98 inches (varies by model)
Seat Height In Laden:
Approx. 29.5 inches (unladen)
Weights
Dry Weight Lbs:
Approx. 750-800 lbs (varies by model)
Gross Vehicle Weight Rating Gvwr Lbs:
Approx. 1200-1300 lbs
Cargo
Saddlebag Capacity Cu In:
Approx. 2400 cubic inches combined
Tour Pak Capacity Cu In:
Optional, adds significant cargo volume
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety ratings differ from automobiles)
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on some models
Lighting:
Halogen headlights, auxiliary passing lamps (on some models), LED taillights/brakelights
Passive Features
Frame Construction:
Steel, powder-coated frame
Braking System:
Dual front disc brakes, single rear disc brake with 4-piston calipers
💡 Technology Features
Infotainment
Audio System:
Factory installed AM/FM/WB radio with cassette and CD player (optional on some models), handlebar-mounted controls
Speaker Configuration:
Fairing-mounted speakers (typically 2 or 4)
Driver Assistance
Cruise Control:
Standard on most touring models for 2006
Connectivity
Connectivity Features:
Limited by modern standards; primarily audio system connectivity
🔧 Maintenance
Service Intervals
First Service Miles:
1000 miles
Subsequent Oil Change Miles:
Every 5000 miles or annually, whichever comes first
Air Filter Replacement:
Inspect every 5000 miles, replace as needed or every 10000 miles
Spark Plug Replacement:
Every 10000 miles
Fluid Specifications
Brake Fluid Type:
DOT 4 Synthetic Brake Fluid
Primary Chain Case Fluid:
Harley-Davidson Formula+ or equivalent
Primary Chain Case Oil Capacity Pints:
2.5 pints
Known Issues
Cam Chain Tensioner:
Early Twin Cam models (pre-2007) can experience wear on the hydraulic cam chain tensioners, recommended upgrade to hydraulic tensioners or conversion to '07+ style.
Rear Main Seal Leaks:
Can occur over time, particularly if engine is overheated or abused.
Starter Solenoid:
Occasional failure of the starter solenoid, leading to no-crank issues.
Fuel Line Issues:
Potential for cracking or degradation of fuel lines in older models, especially if non-OEM parts are used.
📚 Vehicle History
Brand Heritage
Brand Origins:
Founded in Milwaukee, Wisconsin in 1903
Brand Philosophy:
Focus on rider experience, iconic American V-twin motorcycles
Model Evolution
Touring Lineage:
Evolution of the Electra Glide, a cornerstone of Harley-Davidson's touring lineup since the 1960s
Twin Cam Introduction:
Twin Cam engine family introduced in 1999, offering improved performance and reliability over Evolution engines.
Production
Manufacturing Location:
United States (York, Pennsylvania and Milwaukee, Wisconsin)
Key Changes 2006:
Introduction of the Street Glide model, chassis refinements, potential minor engine updates.
🏆 Awards & Recognition
Recognitions
Brand Recognition:
Harley-Davidson is an iconic American brand with strong brand loyalty.
Ratings
Customer Satisfaction:
Generally high among its owner base, though specific model years can have unique reliability trends.
Certifications
Emissions Compliance:
Meets EPA and CARB emissions standards for the 2006 model year.
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