2009 Harley Davidson Touring Models Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring Models Year: 2009 Codes Product Identifier: 2009 Harley Davidson Touring Models Service Repair Manual 👋 Introduction Market Position Market Segment: Premium large-displacement...

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类型: Motorcycle

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标签: 2009 Harley Davidson Misc Motorcycle Motorcycles Touring Models

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Touring Models

Year:

Codes

Product Identifier:

2009 Harley Davidson Touring Models Service Repair Manual

👋 Introduction

Market Position

Market Segment:

Premium large-displacement cruiser/touring motorcycles.

Competitive Analysis

Competitors:

Primarily competes with other American V-twin touring motorcycles such as Indian Motorcycles, as well as select models from Honda (Gold Wing), BMW (R1200RT), and Yamaha (Star Venture).

Key Features

Brand Appeal:

Harley-Davidson's iconic styling, V-twin rumble, rider comfort, and extensive customization potential.

Model Highlights 2009:

Continued evolution of the Twin Cam platform, introduction of Brembo brakes on select models, enhanced comfort features, and advanced infotainment systems on higher trims.

📋 Manual Details

Coverage Areas

Model Variants:

Includes all 2009 Harley-Davidson Touring models: Electra Glide Standard, Electra Glide Classic, Ultra Classic, Street Glide, Road Glide, Road King, Road King Classic.

Page Count

Estimated Pages:

Approximately 800-1000 pages (typical for comprehensive Harley-Davidson service manuals).

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Print or Digital (PDF) - specify format if known.

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (Twin Cam 96, Twin Cam 103 for CVO models), fuel system (EFI), transmission (6-speed Cruise Drive), clutch, final drive.

Chassis:

Frame, suspension (front fork, rear shocks), wheels, tires, steering, braking system (ABS optional).

Electrical:

Battery, charging system (alternator, regulator), ignition system, lighting, instrumentation, audio system, security system (HISS/Smart Security System), wiring diagrams.

Bodywork And Accessories:

Fairings, saddlebags, tour-pak, fuel tank, fenders, seats, controls, luggage racks, fairing lowers, customisation options.

Procedures Included

Maintenance:

Scheduled maintenance intervals, oil changes, filter replacements, brake fluid service, spark plug replacement, belt inspection/adjustment.

Troubleshooting:

Diagnostic procedures for common issues, fault code identification, electrical system troubleshooting, engine performance diagnostics.

Repair And Rebuild:

Detailed step-by-step instructions for component disassembly, repair, overhaul, and reassembly of engine, transmission, brakes, suspension, and electrical components.

Special Tools:

Identification and usage instructions for specialized Harley-Davidson tools required for specific procedures.

Technical Depth

Depth:

Comprehensive. Covers everything from basic fluid checks to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic flowcharts.

📊 Manual Specifications

File Format

File Format:

PDF (if digital). Searchable text, high-resolution diagrams, bookmark functionality.

Print Quality

Print Quality:

Professional printing with durable paper stock and clear, legible diagrams and text (if printed).

Binding Type

Binding Type:

Perfect bound or spiral bound for lay-flat use in a workshop environment (if printed).

Paper Type

Paper Type:

Heavy-duty, oil-resistant paper stock suitable for workshop use (if printed).

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 96 V-Twin

Engine Displacement:

96 cubic inches (1584cc)

Bore X Stroke:

3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)

Compression Ratio:

8.9:1

Valve Train:

Overhead valves (OHV), pushrod-actuated, two valves per cylinder

Fuel System:

Electronic Sequential Port Fuel Injection (ESPFI)

Performance

Horsepower:

Approx. 70-75 HP (estimated, varies slightly by model and tuning)

Torque:

Approx. 90-95 ft-lbs @ 3500 RPM (estimated)

Secondary Engines

Cvo Engine Type:

Air-cooled, Twin Cam 103 V-Twin (on select CVO models)

Cvo Engine Displacement:

103 cubic inches (1690cc)

🔧 Transmission

Standard

Transmission Type:

6-speed Cruise Drive

Gear Ratios:

1st: 9.31, 2nd: 6.45, 3rd: 4.77, 4th: 3.79, 5th: 3.21, 6th: 2.79 (Typical ratios for TC96, consult manual for exact figures)

Clutch Type:

Hydraulically actuated, multi-plate wet clutch

Features

Final Drive:

Belt drive

📐 Dimensions

Exterior

Wheelbase:

Approx. 63.5 inches (1613 mm) - varies slightly by model

Seat Height Laden:

Approx. 26.5 inches (673 mm) - varies by model

Weights

Dry Weight:

Approx. 750 - 830 lbs (340 - 376 kg) - varies by model

Gross Vehicle Weight Rating Gvwr:

Approx. 1360 lbs (617 kg)

Cargo

Saddlebag Capacity:

Integrated hard saddlebags with approx. 2.2 cubic feet total capacity

Tour Pak Capacity:

Optional accessory, adds significant luggage capacity

🛡️ Safety Features

Ratings

Crash Test Ratings:

Motorcycles are not subjected to standardized crash testing like automobiles; safety is assessed through design features and rider aids.

Active Features

Braking System:

Dual front disc brakes, single rear disc brake. Optional Anti-lock Braking System (ABS) available on many 2009 Touring models.

Lighting:

Halogen headlamp, auxiliary passing lamps (on some models), LED tail/brake lamp, amber front turn signals, rear turn signals.

Passive Features

Security System:

Standard Smart Security System with integrated immobilizer and siren on many models.

Tire Specifications:

Tubeless tires. Common sizes include 130/60B19 front and 180/65B16 rear (varies by model).

💡 Technology Features

Infotainment

Audio System:

Integrated AM/FM/WB stereo with CD player and CB/intercom capability on Ultra Classic and some Street Glide/Road Glide models. May include auxiliary input.

Cruise Control:

Electronic cruise control standard on most 2009 touring models for rider comfort on long hauls.

Driver Assistance

Optional Anti-lock Braking System (ABS) available on many models, enhancing safety during braking.

Connectivity

Instrument Cluster:

Analog gauges (speedometer, tachometer, oil pressure, voltage, fuel) with a digital display for odometer, tripmeters, and gear indication.

🔧 Maintenance

Service Intervals

Initial Service:

First service typically at 1,000 miles (1600 km) or 6 months, whichever comes first. Includes checking all fasteners, adjusting primary chain, and inspecting belts.

Engine Oil And Filter:

Recommended every 5,000 miles (8,000 km) or annually. Use Harley-Davidson Syn3 or equivalent motorcycle-specific oil.

Transmission Oil:

Recommended every 10,000 miles (16,000 km) or annually. Use Harley-Davidson transmission fluid.

Primary Chain Case Oil:

Recommended every 5,000 miles (8,000 km) or annually. Use Harley-Davidson primary lubricant or suitable motorcycle primary fluid.

Fluid Specifications

Engine Oil Capacity:

Approx. 4 quarts (3.8 L) with filter change. Consult manual for precise capacity.

Transmission Oil Capacity:

Approx. 1 quart (0.95 L). Consult manual for precise capacity.

Primary Chain Case Oil Capacity:

Approx. 2.8 quarts (2.65 L). Consult manual for precise capacity.

Brake Fluid:

DOT 4, low moisture, for hydraulic clutch and brake systems.

Known Issues

Crankshaft Runout:

Early Twin Cam engines (pre-2002) had potential issues with crankshaft runout; 2009 models generally have improved tolerances but checking is recommended.

Cam Chain Tensioners:

Hydraulic cam chain tensioners can wear; manual will detail inspection and replacement procedures. Later models use upgraded components.

Generator Output:

Occasional issues with voltage regulator or stator failure can affect charging system output.

Air Suspension Leaks:

Models equipped with air-assisted rear suspension may develop slow leaks over time; manual provides troubleshooting.

📚 Vehicle History

Brand Heritage

Brand Origins:

Founded in Milwaukee, Wisconsin, in 1903, Harley-Davidson is one of the oldest motorcycle manufacturers in the world.

Brand Philosophy:

Known for its V-twin engines, distinctive styling, and the 'Harley-Davidson lifestyle' culture.

Model Evolution

Touring Lineage:

Harley-Davidson's touring models have evolved from early Dressers and Electra Glides, consistently focusing on comfort, long-distance capability, and luggage capacity.

Twin Cam Introduction:

The Twin Cam engine platform was introduced in 1999 and became the dominant engine for Harley-Davidson's Big Twin motorcycles, including the touring line.

Production

Manufacturing Location:

Primarily manufactured in York, Pennsylvania, and Milwaukee, Wisconsin, USA.

2009 Context:

Produced during a challenging economic period (2008-2009 financial crisis), Harley-Davidson focused on refining existing platforms and maintaining brand loyalty.

🏆 Awards & Recognition

Recognitions

Model Accolades:

Harley-Davidson Touring models are consistently recognized for their comfort and capability in motorcycle touring publications and rider surveys.

Ratings

Customer Satisfaction:

Generally high customer satisfaction ratings due to brand loyalty, performance, and extensive dealer network.