Market Position:
The 2009 Harley-Davidson Touring models represented the pinnacle of American cruising, offering comfort, style, and long-distance capability. This manual serves as an essential resource for owners and technicians maintaining these iconic motorcycles.
Competitive Analysis:
Harley-Davidson Touring bikes in 2009 competed with offerings from brands like Honda (Gold Wing), BMW (R series RT models), and Indian Motorcycles. The Twin Cam 96 engine provided robust performance and the characteristic Harley-Davidson V-twin experience.
Key Features:
The 'real deal' workshop manual provides exhaustive A-Z coverage for mechanical and electrical repairs, featuring abundant detailed pictures and diagrams crucial for accurate service and troubleshooting.
Coverage:
All Harley-Davidson Touring models, including Electra Glide, Road King, Street Glide, and Road Glide.
Page Count:
Estimated 800-1200 pages (typical for comprehensive workshop manuals).
Manual Type:
Workshop Service Repair Manual
Format:
Digital (Printable PDF)
Engine And Powertrain:
Comprehensive coverage of Twin Cam 96 engine variants (including fuel injection systems, ignition, lubrication, cooling), 6-speed Cruise Drive transmission, clutch assembly, primary drive, and final drive.
Chassis And Suspension:
Front and rear suspension systems (forks, shock absorbers), frame components, steering system, and wheel/tire service.
Brakes And Wheels:
Brake system diagnostics, hydraulic components (master cylinders, calipers, lines), ABS (Anti-lock Braking System) if equipped, wheel bearing service, and brake pad replacement.
Electrical And Electronics:
Complete electrical schematics, wiring diagrams for all model variants, battery and charging system service, lighting systems, ignition system diagnosis, fuel injection control module (ECM) troubleshooting, and accessory electrical systems.
Body And Trim:
Fairing removal and installation, saddlebag service, seat adjustments, dashboard and instrument cluster service, and body panel repair and replacement.
Scheduled Maintenance:
Detailed procedures for routine services including oil changes, filter replacements, spark plug service, brake fluid flush, drive belt inspection and adjustment, and air cleaner service.
Diagnostic Troubleshooting:
Step-by-step diagnostic routines for common and uncommon issues, fault code interpretation, and systematic troubleshooting guides for engine performance, electrical faults, and chassis problems.
Repair And Rebuild:
In-depth instructions for engine overhaul, transmission disassembly and reassembly, suspension component replacement, brake system repairs, and electrical component troubleshooting and replacement.
Special Tools:
Identification and usage instructions for specialized Harley-Davidson tools required for specific maintenance and repair procedures.
Depth Of Coverage:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and electrical system analysis. Suitable for both experienced DIY mechanics and professional technicians.
Engine Type:
Air-cooled, Twin Cam 96 V-twin
Displacement:
1584 cc (96 cubic inches)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Horsepower:
Approx. 70-75 HP (at crankshaft, model dependent)
Torque:
Approx. 85-90 lb-ft @ 3,500 RPM (at crankshaft, model dependent)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded premium gasoline, 91 octane or higher recommended
Ignition System:
High-intensity discharge ignition system with knock control.
Transmission Type:
6-speed Cruise Drive manual transmission
Optional Transmission:
N/A (Standard for Touring models)
Primary Drive:
Plated, heavy-duty, chain-type
Final Drive:
Belt drive, 32/66 ratio
Transmission Fluid:
Harley-Davidson Formula+ Transmission and Primary Chaincase Lubricant (or equivalent meeting HD spec).
Length:
Approx. 94.5 - 98.5 inches (depending on model: Electra Glide, Road King, etc.)
Width:
Approx. 38 inches (at handlebars)
Height:
Approx. 52 - 55 inches (at windshield top, depending on model)
Dry Weight:
Approx. 700 - 800 lbs (depending on model)
Gross Vehicle Weight Rating Gvwr:
Approx. 1360 lbs
Fuel Capacity:
6.0 gallons (22.7 L)
Safety Ratings:
N/A (Motorcycle safety is typically assessed through independent testing and rider education, not standardized crash ratings like automobiles. The manual focuses on mechanical safety systems.)
Active Safety Features:
Optional Anti-lock Braking System (ABS) available on select Touring models. Manual covers ABS system diagnosis and servicing.
Passive Safety Features:
Sturdy frame construction, integrated lighting systems, and robust braking components contribute to passive safety. Manual details proper maintenance of these systems.
Infotainment System:
Many 2009 Touring models featured the premium 'Advanced Audio System' with CB/Intercom, AM/FM/Weather Band and optional Sirius Satellite Radio, CD player. Manual covers system diagnostics and speaker replacement.
Driver Assistance:
Optional ABS was the primary driver assistance feature. Cruise control was standard on many Touring models.
Connectivity:
Limited connectivity compared to modern motorcycles. Primarily focused on audio system functionality and optional CB radio.
Initial Service:
First service typically recommended at 1,000 miles (1600 km) for break-in oil change and inspection.
Regular Maintenance:
Subsequent service intervals generally every 5,000 miles (8,000 km) or 12 months, whichever comes first, covering engine oil, primary chaincase oil, transmission oil, filters, and comprehensive inspections. Specific intervals for brake fluid, spark plugs, and drive belts are detailed in the manual.
Engine Oil:
Harley-Davidson SYN3 (20W50 Full Synthetic) or equivalent API SG, SH, SJ, or SL rated oil meeting Harley-Davidson specifications.
Primary Chaincase Oil:
Harley-Davidson Formula+ Transmission and Primary Chaincase Lubricant or equivalent meeting HD spec.
Transmission Oil:
Harley-Davidson Formula+ Transmission and Primary Chaincase Lubricant or equivalent meeting HD spec.
Brake Fluid:
DOT 4 brake fluid (for ABS models, check specific model requirements).
Coolant:
N/A (Air-cooled engine)
Known Issues:
Potential issues can include starter solenoid failure, early model ABS sensor issues, clutch cable adjustment, and oil leaks from engine seals. The manual provides diagnostic procedures and repair solutions for these and other common concerns.
Brand Heritage:
Harley-Davidson, founded in 1903, boasts over a century of motorcycle manufacturing, establishing a legacy of American craftsmanship and V-twin performance. The Touring line is a cornerstone of their product offering.
Model Evolution:
The Touring platform evolved significantly from earlier FL models, with the introduction of the Twin Cam engine platform and advancements in suspension, chassis design, and electronics. The 2009 models benefited from these continuous improvements.
Production Years:
Harley-Davidson Touring models have been in continuous production since the 1941 introduction of the FL Hydra-Glide (though the 'Touring' designation became more prominent later). The Twin Cam 96 engine was introduced in 2007.
Manufacturing Locations:
Primarily manufactured in the United States, with major assembly plants in York, Pennsylvania, and Milwaukee, Wisconsin.
