🏷️ Basic Information

Make:

Harley-Davidson

Model:

Touring

Year:

2009

Sub Models Covered:

Road King, Road King Classic, Street Glide, Road Glide, Electra Glide Standard, Electra Glide Classic, Electra Glide Ultra Classic, Ultra Limited, CVO Road King, CVO Street Glide, CVO Ultra Classic

Manual Product Code:

Harley Davidson Touring 2009 Factory Service Repair Manual

👋 Introduction

Positioning:

The definitive factory service manual for Harley-Davidson Touring motorcycles, providing unparalleled technical accuracy and coverage for owners and technicians maintaining these iconic machines.

Comparison:

Surpasses aftermarket manuals in accuracy and completeness, directly reflecting the manufacturer's repair and service standards.

Features:

Official factory data, detailed procedures, extensive diagrams, troubleshooting guides, maintenance schedules, torque specifications, and wiring schematics.

📋 Manual Details

General Coverage:

Comprehensive repair, service, maintenance, troubleshooting, and diagnostics for all Harley-Davidson Touring motorcycles from the 2009 model year.

Specific Systems:

Engine, Fuel System, Intake, Exhaust, Transmission, Clutch, Drive Train, Wheels, Tires, Suspension, Brakes, Steering, Frame, Electrical System, Ignition System, Lighting System, Instruments, Bodywork, Fairings, Saddles, Maintenance Schedules, Troubleshooting Guides, Wiring Diagrams.

Estimated Pages:

1000+

Type:

Factory Service Manual / Repair Manual

Language:

English

Format:

Digital Download (PDF)

📖 Manual Coverage

Engine:

Twin Cam 96 and Twin Cam 103 engines (including EFI systems, cooling, lubrication, valve train, and internal components).

Transmission Clutch:

6-speed Cruise Drive transmission, primary drive, clutch operation and service.

Electrical Ignition:

Full electrical system diagnostics, ignition system components (spark plugs, coils, ignition module), battery, charging system, starter, lighting, and accessory circuits.

Brakes Suspension Steering:

Front and rear braking systems (including ABS), hydraulic systems, suspension fork service, rear shock absorber replacement, steering head bearing maintenance.

Fuel Exhaust:

Fuel injection (EFI) system, fuel pump, injectors, throttle body, exhaust system components, emissions controls.

Bodywork Accessories:

Fairings, windshields, saddlebags, tour-paks, seat removal and installation, body panel adjustments.

Maintenance:

Scheduled maintenance tasks, oil changes, filter replacements, tire pressure checks, brake fluid flushes, battery maintenance, belt inspection and adjustment.

Repair:

Detailed step-by-step repair procedures for all major components and systems, including engine disassembly/reassembly, transmission overhaul, brake caliper replacement, suspension fork rebuild.

Troubleshooting:

Diagnostic flowcharts and procedures for identifying and resolving common and uncommon issues.

Diagnostics:

Procedures for using diagnostic tools (like Harley-Davidson's Digital Technician) and interpreting diagnostic trouble codes (DTCs).

Wiring Diagrams:

Comprehensive and clearly labeled electrical wiring diagrams for all circuits and components.

Depth:

Factory-level detail suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from routine maintenance to complete engine and transmission rebuilds, and complex electrical diagnostics.

📊 Manual Specifications

Format Details:

High-resolution PDF, searchable text for quick information retrieval, printable pages.

Quality:

N/A (Digital - High resolution images and diagrams)

Binding:

N/A (Digital)

Paper:

N/A (Digital)

⚙️ Engine Specifications

Engine Type:

Twin Cam 96 (88 cu. in.) and Twin Cam 103 (103 cu. in.) V-twin, air-cooled.

Bore Stroke:

Twin Cam 96: 3.75 in. x 4.38 in. (95.25 mm x 111.25 mm); Twin Cam 103: 3.875 in. x 4.38 in. (98.4 mm x 111.25 mm)

Compression Ratio:

Twin Cam 96: 8.8:1; Twin Cam 103: 9.2:1 (typical)

Horsepower:

Approx. 75-80 HP (varies by model and configuration)

Torque:

Approx. 95-100 lb-ft @ 3500 RPM (varies by model and configuration)

Injection Type:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded Gasoline, Minimum Octane Rating 91.

Oil Type:

Harley-Davidson 20W-50 Premium Motorcycle Oil (or equivalent meeting HD-360 specification).

Oil Capacity:

Approx. 4.0 US quarts (3.8 liters) with filter change.

🔧 Transmission

Transmission Type:

6-speed Cruise Drive Manual Transmission

Gear Ratios:

1st: 9.59, 2nd: 6.65, 3rd: 4.94, 4th: 3.79, 5th: 3.20, 6th: 2.79 (Typical ratios for 2009 models)

Transmission Type Optional:

N/A for 2009 Touring models

Clutch Type:

Hydraulic assist, multi-plate wet clutch.

Transmission Fluid:

Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent API GL-5, SAE 75W-90 synthetic gear oil).

Transmission Fluid Capacity:

Approx. 2.4 US quarts (2.3 liters).

📐 Dimensions

Wheelbase:

Approx. 63.5 - 64.5 inches (1613 - 1638 mm), depending on model.

Seat Height:

Approx. 27.3 - 29.0 inches (693 - 737 mm), unladen, depending on model.

Dry Weight:

Approx. 788 - 825 lbs (357 - 374 kg), depending on model.

Gross Vehicle Weight Rating:

Approx. 1360 lbs (617 kg) or higher, depending on model.

🛡️ Safety Features

Crash Test Ratings:

N/A (Motorcycles are not subject to the same crash testing as cars).

ABS:

Optional Antilock Braking System (ABS) available on many 2009 Touring models.

Lighting:

Halogen headlight, LED tail/brake lights, integrated front and rear turn signals.

💡 Technology Features

Audio System:

Advanced Radio System (ARS) with CB/Intercom, AM/FM/WB, CD player, and optional Satellite Radio. Features Cruise Control.

Display:

Digital display for speed, gear, fuel level, clock, and diagnostic messages.

Cruise Control:

Electronic Cruise Control integrated into the throttle control system.

Diagnostic Port:

Diagnostic connector for interface with Digital Technician diagnostic tools for real-time data and code reading/clearing.

🔧 Maintenance

Oil Change Interval:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first.

Primary Chain Tensioner Inspection:

Inspect every 10,000 miles (16,000 km) or as per manual guidance for potential failure (known issue for earlier Twin Cam models, addressed in later revisions).

Spark Plug Replacement:

Every 15,000 - 20,000 miles (24,000 - 32,000 km) or as needed.

Brake Fluid Flush:

Every 2 years, regardless of mileage.

Engine Oil:

Harley-Davidson 20W-50 Premium Motorcycle Oil (or HD-360 spec).

Transmission Primary:

Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or SAE 75W-90 synthetic gear oil).

Brake Fluid:

DOT 4 (for ABS models) or DOT 5.1 (for non-ABS models, check specific model requirements in manual).

Primary Chain Tensioner:

Hydraulic tensioner can wear out, leading to chain slap and potential damage. Manual provides inspection and replacement procedures.

Cam Chain Tensioners:

Internal cam chain tensioners (on earlier Twin Cam models) were also a wear item. 2009 models may have received updated components or require specific inspection.

Rear Cylinder Overheating:

Common in air-cooled V-twins under heavy load or slow riding. Manual offers tips for optimization.

📚 Vehicle History

Heritage:

Harley-Davidson, founded in 1903, is an American motorcycle manufacturer with a rich heritage in building powerful, distinctive V-twin motorcycles.

Touring Evolution:

The Touring line represents Harley-Davidson's commitment to long-distance comfort and performance, evolving from early Electra Glide models with features like fairings, saddlebags, and large engines.

Manufacturing Location:

Primarily manufactured in York, Pennsylvania, and Milwaukee, Wisconsin, USA.

🏆 Awards & Recognition

Brand Recognition:

Harley-Davidson is consistently ranked as a leading motorcycle brand for its iconic styling, performance, and community.

Owner Satisfaction:

Harley-Davidson motorcycles generally receive high owner satisfaction ratings for build quality and rider experience.

Manual Certification:

N/A (This is a service manual, not a product certification).