Product Type:
Factory Service Repair Manual
Harley Davidson Model Codes 2004 Touring:
FLHT (Electra Glide Standard), FLHTC (Electra Glide Classic), FLHTCU (Electra Glide Ultra Classic), FLHTPI (Police Electra Glide), FLHR (Road King), FLHRCI (Road King Classic), FLHRS (Road King Custom), FLHTCSE2 (Screamin' Eagle Ultra Classic Electra Glide)
Target Audience:
Harley-Davidson motorcycle owners, independent repair shops, and enthusiasts seeking in-depth technical information
Manual Competitiveness:
Provides factory-level accuracy and detail, surpassing aftermarket manuals in scope and specificity
Value Proposition:
Empowers users to perform comprehensive maintenance, diagnostics, and repairs, saving time and money while ensuring proper vehicle care
Authenticity:
Official factory documentation, ensuring accuracy and adherence to manufacturer standards
Engine Systems:
Twin Cam 88, Twin Cam 88B (Vibration Isolated), Engine assembly, disassembly, lubrication, cooling, fuel system, ignition system, exhaust system, emissions control
Transmission Systems:
5-speed Cruise Drive Transmission, clutch, gearshift linkage, primary drive, final drive
Chassis Systems:
Frame, suspension (front forks, rear shock absorbers), steering, wheels, tires, brakes (front and rear), controls
Electrical Systems:
Battery, charging system (alternator, regulator), ignition system, lighting system (headlight, taillight, turn signals), instruments, gauges, horn, starter system, wiring diagrams, diagnostic trouble codes (DTCs)
Bodywork And Accessories:
Fairings, saddlebags, tour-pak, windshields, seats, controls, fuel tank, fenders, trim, styling components
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, spark plug service, brake fluid flush, tire pressure checks, chain/belt adjustment (if applicable for model variant)
Troubleshooting Procedures:
Diagnostic procedures for all major systems, fault finding charts, symptom-based troubleshooting, electrical diagnostics
Repair Procedures:
Engine overhaul, transmission rebuild, brake caliper replacement, suspension component service, electrical component repair, bodywork repair
Installation Procedures:
Component installation and adjustment (e.g., exhaust systems, handlebars, accessories)
Diagnostic Capability:
Advanced diagnostics, including sensor testing, electrical circuit analysis, and fault code interpretation
Rebuild Information:
Complete engine and transmission rebuild specifications, including torque values, clearances, and part specifications
Electrical Schematics:
Detailed wiring diagrams for all electrical systems and components
Engine Type:
Harley-Davidson Twin Cam 88 / Twin Cam 88B
Engine Configuration:
45-degree V-Twin, air-cooled, pushrod-activated overhead valves
Displacement:
1449 cc (88 cubic inches)
Bore X Stroke:
3.75 in x 4.00 in (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1 (typical, may vary by model variant)
Horsepower Estimate:
Approx. 65-75 HP (at crankshaft, model dependent)
Torque Estimate:
Approx. 85-95 ft-lbs (at crankshaft, model dependent)
Fuel Delivery:
Fuel Injection (EFI - Electronic Fuel Injection) or Carburetor (Keihin CV 40mm on some models/regions)
Fuel Type Recommendation:
Unleaded gasoline, 91 octane or higher recommended
Oil Type Recommendation:
Harley-Davidson SAE 20W50 Motorcycle Oil or equivalent API CI-4 rated diesel engine oil
Cooling Method:
Air-cooled
Transmission Type:
5-speed constant mesh, helical gears
Gear Ratios:
Refer to manual for specific gear ratios (e.g., 1st: 9.59, 2nd: 6.41, 3rd: 4.73, 4th: 3.75, 5th: 3.15)
Clutch Type:
Wet, multi-plate, diaphragm spring
Primary Drive:
Multi-plate, wet clutch, chain driven
Final Drive:
Belt drive (32mm wide, 14mm pitch)
Transmission Oil Type:
Harley-Davidson Formula + Transmission Oil, SAE 80W-90 GL-5 or equivalent
Wheelbase Typical:
Approx. 63.5 inches (1613 mm)
Length Typical:
Approx. 98.4 inches (2499 mm)
Dry Weight Typical:
Approx. 750-850 lbs (340-385 kg) depending on model
Gross Vehicle Weight Rating Gvwr:
Refer to model-specific VIN plate and manual
Saddlebag Capacity:
Integrated hard saddlebags, volume varies by model (e.g., FLHTCI ~2.2 cu ft total)
Tour Pak Capacity:
Optional, adds significant cargo space (volume varies by style)
Crash Test Ratings:
N/A (Motorcycles are not typically rated by consumer safety organizations like NHTSA or IIHS in the same manner as cars)
Braking System:
Hydraulic disc brakes, front and rear. ABS (Anti-lock Braking System) may be optional or standard on certain models (e.g., FLHTCI, FLHTCU)
Lighting:
Halogen headlight, LED taillight/brake light, turn signals, auxiliary passing lamps (on some models)
Frame Construction:
Steel, cradle frame design
Audio System:
Integrated AM/FM/WB stereo with cassette and/or CD player, CB/Intercom (on some models), handlebar-mounted controls
Display Features:
Analog gauges (speedometer, tachometer, oil pressure, voltage), LCD display for odometer, trip meter, fuel level, gear indication
ABS Availability:
Optional on many models, standard on premium touring variants (e.g., FLHTCUI)
Accessory Ports:
12V auxiliary power outlets for accessories
Initial Service:
1,000 miles (1600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months thereafter (refer to manual for specific intervals)
Engine Oil Capacity:
Approx. 4 US quarts (3.8 L) with filter change
Primary Chain Case Oil Capacity:
Approx. 32 US fluid ounces (0.95 L)
Transmission Oil Capacity:
Approx. 26 US fluid ounces (0.77 L)
Brake Fluid Type:
DOT 4 (for models without ABS) / DOT 5.1 (for models with ABS, consult manual)
Common Wear Items:
Clutch plates, brake pads, tires, fork seals, battery
Potential Electrical Issues:
Charging system components (stator, regulator), wiring harness integrity, fuel pump (on EFI models)
Engine Related Checks:
Check for oil leaks, perform valve adjustments as per schedule, ensure proper tensioner operation (cam chain tensioners are a known point of wear on Twin Cam engines)
Harley Davidson Legacy:
Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer with a rich history of producing large-displacement V-twin motorcycles
Touring Lineage:
The Touring line evolved from the Electra Glide, a model introduced in 1965, and has consistently focused on long-distance comfort and touring capabilities
Production Plant Typical:
York, Pennsylvania, and Milwaukee, Wisconsin, USA
