|
Manual Coverage
|
|
Systems Covered
|
|
Major Systems:
|
Engine, Drive and Transmission, Fuel and Exhaust, Cooling System, Electrical System, Chassis, ABS, Audio System
|
|
Procedures Included
|
|
Maintenance Procedures:
|
Fastener Torque Values, Maintenance Schedule, Fuel and Oil Replacement, Tire and Wheel Inspection, Cable and Chassis Lubrication, Brake Fluid Check/Replacement, Clutch Fluid Check/Replacement, Front Fork Rebuild/Oil Replacement, Steering Head Bearing Adjustment, Radiator/Coolant Inspection, Fuel Line Inspection, Jiffy Stand Inspection/Lubrication, Drive Belt/Sprocket Inspection/Adjustment, Rear Sprocket Isolator Inspection, Suspension Adjustment, Exhaust System Inspection, Air Filter Inspection, Spark Plug Cleaning/Inspection, Storage Procedures
|
|
Diagnostic Procedures:
|
Troubleshooting (General), Engine Troubleshooting, Starting and Charging Diagnostics, Instrument Diagnostics, Accessories/Horn/Lighting/Security Diagnostics, Engine Management Diagnostics, ABS Diagnostics, Audio System Diagnostics
|
|
Repair Procedures:
|
Front Wheel, Rear Wheel, Wheel Lacing/Truing, Brake Master Cylinders/Calipers, Brake Lines, ABS Module, Clutch Control/Master Cylinder/Fluid Line, Front Fork, Steering Head, Rear Shock Absorbers, Engine Mounts, Rocker Covers, Pushrods/Lifters, Cylinder Heads, Cylinders, Pistons, Cam Compartment, Oil Pump, Crankcase, Flywheel/Connecting Rods, Oil Pan, Drive Belt, Shifter Linkage, Transmission Side Covers, Clutch Release Bearing, Primary Chaincase, Transmission, Ignition Switch, Starter, Alternator, Voltage Regulator, Ignition Coil, Control Modules, Instrument Module, Speakers, Security System Components, Cooling Fan
|
|
Technical Depth
|
|
Depth:
|
Comprehensive factory-level service and repair, including detailed step-by-step instructions, high-resolution illustrations, photos, and diagrams. Covers basic maintenance to advanced diagnostics and component rebuilds.
|
|
Diagnostic Tools:
|
Information on diagnostic tools and their usage for various systems (e.g., diagnostic tools for EFI, ABS, Audio).
|
|
Component Rebuild:
|
The manual provides procedures for rebuilding components like the front fork, brake master cylinders and calipers, and covers the internal components of the engine and transmission.
|
|
Wiring
|
|
Wiring Diagrams:
|
Includes detailed wiring diagrams for all vehicle systems, including main harness, fairing harness, tour pak harness, and caddy harnesses. Also covers connector repair for various sealed and unsealed connector types.
|
|
Specific Procedures
|
|
Steering Head Bearings:
|
Adjustment and lubrication of steering head bearings are explicitly covered.
|
|
Drive Belt Maintenance:
|
Inspection and adjustment of the drive belt and sprockets are included.
|
|
Rear Shock ABSorbers:
|
Inspection and adjustment procedures for rear shock absorbers are detailed.
|
|
Cooling Fan Service:
|
Procedures for servicing the cooling fan are included, indicating its presence on certain Touring models or sub-systems.
|
|
Electrical Diagnostics
|
|
Starting And Charging Diagnostics:
|
Extensive coverage of battery testing, starting system diagnostics, starter output DTCs, charging system diagnostics, and voltage diagnostics for various circuits.
|
|
Instrument Diagnostics:
|
Covers instrument diagnostics, fuel gauge and sender diagnostics, trip odometer functions, and indicator lamp diagnostics.
|
|
Accessory Diagnostics:
|
Detailed diagnostics for accessories, horns, lighting (headlamps, turn signals, tail lamps), cruise control, and the security system.
|
|
Engine Management Diagnostics:
|
In-depth diagnostics for engine management systems, including EFI, sensors (TMAP, AAT, ET, HO2S, CKP, Knock, VSS), actuators, ignition coils, and emissions control components (Purge Solenoid).
|
|
ABS Diagnostics:
|
Specific diagnostic procedures for Antilock Brake System faults, including wheel speed sensor issues and system faults.
|
|
Audio System Diagnostics:
|
Comprehensive diagnostics for audio system components, including voltage issues, speaker problems, and radio connectivity.
|
|
Wiring Diagrams And Connectors:
|
Includes extensive wiring diagrams and detailed instructions for repairing various connector types used in Harley-Davidson electrical systems.
|
|
Engine Specifications
|
|
Primary Engine
|
|
Engine Type:
|
V-Twin, likely Milwaukee-Eight for 2019 Touring models (specific displacement varies by model, but commonly 107ci or 114ci).
|
|
Performance
|
|
Performance Details:
|
Manual covers engine oil flow, oil pump operation, breather operation, oil pressure, and troubleshooting related to engine performance.
|
|
Fuel System
|
|
Fuel System Components:
|
Air Cleaner Backplate, Console, Fuel Line, Fuel Tank, Fuel Level Sender, Fuel Pump, Vent Tube, Vapor Valve, Temperature Manifold Absolute Pressure (TMAP) Sensor, Twist Grip Sensor, Fuel Injectors, Induction Module, Heated Oxygen Sensors, Purge Solenoid, Charcoal Canister.
|
|
Engine Maintenance
|
|
Oil And Filter Service:
|
Detailed instructions for replacing engine oil and filter, primary chaincase lubricant, and transmission lubricant.
|
|
Cooling System
|
|
Cooling System Coverage:
|
Covers coolant flow, diagnosis and testing, coolant replacement, coolant pump, coolant overflow tank, coolant hoses, engine coolant temperature sensor, and radiator.
|
|
Engine Components
|
|
Engine Internal Components:
|
Covers oil cooler, oil check valve, oil coolant lines, front engine mount, rocker covers, breathers, pushrods, lifters, cylinder heads, cylinders, pistons, cam compartment, oil pump, crankcase, flywheel, connecting rods, and oil pan.
|
|
Technology Features
|
|
Infotainment
|
|
Audio System:
|
Detailed coverage of the audio system, including specifications, voltage diagnostics, faceplate button diagnostics, hand control diagnostics, rear audio control, speaker diagnostics, radio diagnostics, and various audio system DTCs.
|
|
Driver Assistance
|
|
ABS:
|
Antilock Brake System (ABS) is a key technological feature covered in detail, including its diagnostics and troubleshooting.
|
|
Connectivity
|
|
Electrical Components:
|
Covers electronic control modules (ECM, BCM), security system, GPS antenna cables, and rider headset connectors, indicating integration of various electronic and communication technologies.
|
|
Engine Management
|
|
Efi System:
|
Comprehensive coverage of the Electronic Fuel Injection (EFI) system, including EFI system diagnostics, sensors, drivers, fuel pump diagnostics, and various EFI-related DTCs and troubleshooting scenarios.
|
|
Controls
|
|
Ride By Wire:
|
The manual covers Electronic Throttle Control (ETC) management, ETC actuator diagnostics, and related DTCs, indicating the presence of a ride-by-wire throttle system.
|
|
Maintenance
|
|
Service Intervals
|
|
Maintenance Schedule:
|
A detailed 'Maintenance Schedule' is provided, outlining recommended service intervals for various components and checks.
|
|
Fluid Specifications
|
|
Engine Oil:
|
Information on replacing engine oil and filter, suggesting the need for specific Harley-Davidson approved oils and filter part numbers (details would be in the manual).
|
|
Primary Lubricant:
|
Instructions for replacing primary chaincase lubricant, requiring specific Harley-Davidson approved primary fluid.
|
|
Transmission Lubricant:
|
Instructions for replacing transmission lubricant, requiring specific Harley-Davidson approved transmission fluid.
|
|
Brake Fluid:
|
Guidance on checking and replacing brake fluid, which typically requires DOT 4 or DOT 5.1 depending on specific system requirements.
|
|
Clutch Fluid:
|
Guidance on checking and replacing hydraulic clutch fluid, which typically requires DOT 4 fluid for hydraulic clutch systems.
|
|
Coolant:
|
Instructions for inspecting the radiator and coolant, implying the use of a specific ethylene glycol-based coolant meeting Harley-Davidson specifications.
|
|
Known Issues
|
|
Troubleshooting:
|
The manual includes comprehensive troubleshooting sections for the overall vehicle, engine, electrical systems, and specific components, aiding in the diagnosis of common or uncommon issues.
|
|
Torque Values
|
|
Fastener Torque:
|
Provides 'Fastener Torque Values' for various sections, essential for ensuring correct assembly and preventing component failure.
|
|
Tire And Wheel
|
|
Tire And Wheel Service:
|
Covers tire inspection, wheel inspection, wheel lacing, checking and truing wheels, and sealed wheel bearings.
|
|
Chassis Maintenance
|
|
Chassis Lubrication:
|
Guidance on lubricating cables and chassis components for smooth operation and longevity.
|
