HARLEY DAVIDSON TOURING 2007 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring Year: 2007 Product Name: HARLEY DAVIDSON TOURING 2007 Full Service Repair Manual Codes Vin Decoder Notes: Manual typically covers VIN information for...

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类型: Motorcycle

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标签: 2007 Harley Davidson Misc Motorcycle Motorcycles Touring

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Touring

Year:

Product Name:

HARLEY DAVIDSON TOURING 2007 Full Service Repair Manual

Codes

Vin Decoder Notes:

Manual typically covers VIN information for vehicle identification and model specifics.

Generation

Generation Notes:

Manual pertains to the 2007 model year, which falls within a specific generation of Harley-Davidson Touring motorcycles.

👋 Introduction

Market Position

Market Segment:

Harley-Davidson Touring models are positioned as premium, large-displacement motorcycles for long-distance touring and cruising.

Competitive Analysis

Competitor Comparison:

Competes with other manufacturers' large touring motorcycles, such as Indian Roadmaster, Honda Gold Wing, and BMW K series touring models.

Key Features

Model Key Features:

Comfort, cargo capacity, V-twin engine torque, iconic styling, extensive customization options.

Manual Value Proposition

Value To Owner:

Empowers owners to perform essential maintenance and repairs, reducing dealership costs and increasing understanding of their motorcycle.

📋 Manual Details

Coverage Areas

Coverage Summary:

Comprehensive service, maintenance, and troubleshooting for Harley-Davidson Touring 2007 models.

Page Count

Estimated Page Count:

Likely 500-1000+ pages, typical for a full factory service manual.

Manual Type

Manual Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF) or Print

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine disassembly, assembly, inspection, tuning, fuel systems (carburetor/EFI), ignition systems, lubrication, cooling (air-cooled).

Transmission Systems:

Clutch, primary drive, transmission case, gear sets, shifting mechanism, final drive (belt/chain).

Electrical Systems:

Battery, charging system (alternator/stator/regulator), starting system, ignition system, lighting, instrumentation, wiring diagrams, diagnostics.

Chassis Systems:

Frame, suspension (front forks, rear shocks), steering, wheels, tires, brakes (hydraulic, ABS), swingarm.

Fuel System:

Fuel tank, fuel pump, fuel lines, fuel filter, injectors (if applicable), carburetor (CV carburetors common).

Exhaust System:

Exhaust headers, mufflers, catalytic converters (if applicable), lambda sensors.

Bodywork And Trim

Bodywork And Trim:

Fairings, saddlebags, tour-pak, fenders, seat, controls, trim pieces, mounting hardware.

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, spark plug service, chain adjustment/lubrication, brake fluid flush, tire pressure checks, battery maintenance.

Troubleshooting Procedures:

Systematic diagnostic flowcharts, symptom-based troubleshooting, electrical fault finding, engine performance issues.

Repair Procedures:

Step-by-step disassembly, cleaning, inspection, repair, and reassembly of all major components.

Diagnostic Procedures:

Use of diagnostic tools (e.g., H-D Digital Technician), reading trouble codes, sensor testing.

Installation Procedures:

Installation of genuine Harley-Davidson accessories and recommended upgrades.

Technical Depth

Technical Depth:

Comprehensive from basic rider maintenance to full engine and transmission rebuilds.

Diagnostic Tools Coverage:

Details on using factory-approved diagnostic tools and software.

Torque Specifications:

Extensive torque values for all fasteners, crucial for safety and component integrity.

Wiring Diagrams:

Detailed, color-coded wiring diagrams for all electrical systems.

Special Tools:

Identification and usage instructions for specialized Harley-Davidson tools required for specific procedures.

📊 Manual Specifications

File Format

File Format Details:

PDF format often includes searchable text for quick information retrieval.

Print Quality

Print Quality:

High-resolution images, clear text, and diagrams suitable for printing.

Binding Type

Binding Type:

If printed: Spiral-bound for lay-flat use in a workshop environment.

Paper Type

Paper Type:

Durable paper stock suitable for workshop conditions.

Completeness

Completeness Level:

Full Service Manual, intended for professional technicians and experienced DIY mechanics.

⚙️ Engine Specifications

Primary Engine

Engine Family:

Twin Cam 96

Engine Type:

Air-cooled, 45-degree V-twin

Displacement:

96 cubic inches (1584cc)

Performance

Bore X Stroke:

3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)

Compression Ratio:

9.0:1

Horsepower Estimated:

Approximately 70-80 HP at the crank (specific dyno figures vary).

Torque Peak:

Approximately 90-100 lb-ft at 3000-3500 RPM (specific figures vary).

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI) or Keihin CV carburetor (depending on specific model variant and market).

Fuel Type:

Premium unleaded gasoline

Lubrication

Oil Capacity:

Approximately 4 U.S. quarts (3.8 liters) with filter change.

Recommended Oil Type:

Harley-Davidson Genuine Motor Oil SAE 20W-50 or equivalent V-twin specific motorcycle oil.

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh, helical gears

Primary Drive:

Duplex chain

Final Drive:

Belt drive

Features

Clutch Type:

Cable-operated, wet, multi-plate

Transmission Oil Type:

Harley-Davidson Formula + Transmission/Primary Chaincase Lubricant SAE 50 or equivalent.

📐 Dimensions

Exterior

Wheelbase Typical:

Approximately 63.5 - 64.5 inches (depending on specific model like Electra Glide, Road King, Street Glide).

Seat Height Laden Typical:

Approximately 26.5 - 28.0 inches (depending on suspension and seat).

Weights

Dry Weight Typical:

Approximately 700 - 800 lbs (318 - 363 kg).

Gross Vehicle Weight Rating Gvwr:

Typically around 1300-1350 lbs.

🛡️ Safety Features

Ratings

Safety Ratings Notes:

Motorcycles are not typically rated by organizations like NHTSA in the same way as cars. Safety relies on rider skill and mechanical integrity.

Active Features

Active Safety Features:

Anti-lock Braking System (ABS) available on many models. Good quality brakes and tires are critical.

Passive Features

Passive Safety Features:

Robust frame construction, effective lighting, and rider-assist features depending on model (e.g., cruise control).

Brake Specifications

Front Brake Type:

Dual hydraulic disc, 4-piston calipers.

Rear Brake Type:

Single hydraulic disc, 4-piston caliper.

Tire Specifications

Front Tire Size Typical:

130/70R18

Rear Tire Size Typical:

180/65B16

💡 Technology Features

Infotainment

Infotainment System:

Integrated fairing audio systems, often with CB/intercom, radio (AM/FM), and CD player.

Speaker Configuration:

Typically 2 or 4 speakers, depending on the model (e.g., Street Glide, Ultra Classic).

Driver Assistance

Driver Assistance Features:

Cruise control is a common feature on Touring models. ABS is an option.

Connectivity

Connectivity Options:

Auxiliary audio input for MP3 players.

🔧 Maintenance

Service Intervals

Initial Service Interval:

Typically around 1,000 miles (1,600 km) for the first service, including an oil and filter change, primary chain adjustment, and general inspection.

Regular Service Interval:

Every 5,000 miles (8,000 km) for oil changes, and every 10,000 miles (16,000 km) for more extensive services like transmission/primary fluid changes and spark plug replacement.

Fluid Specifications

Engine Oil Grade:

SAE 20W-50

Engine Oil Type:

Harley-Davidson Genuine Motor Oil or a high-quality V-twin specific motorcycle oil meeting API CI-4 or higher.

Primary Chaincase Lubricant:

Harley-Davidson Formula + Transmission/Primary Chaincase Lubricant SAE 50.

Transmission Lubricant:

Harley-Davidson Formula + Transmission/Primary Chaincase Lubricant SAE 50.

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Items:

Clutch plates, wheel bearings, suspension bushings, brake pads, drive belt.

Engine Specific Notes:

Timing chain tensioner wear (hydraulic tensioners are often replaced with aftermarket upgrades), potential for oil leaks from seals.

Electrical Notes:

Wiring harness chafe points, stator failures, and regulator/rectifier issues can occur.

Filter Part Numbers

Oil Filter Part Number:

e.g., Harley-Davidson 63731-35A (check specific model for exact fitment).

Air Filter Part Number:

Varies by model, e.g., 29049-07 for some Twin Cam models.

📚 Vehicle History

Brand Heritage

Brand Heritage Notes:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer with a rich history in performance, customization, and a distinctive V-twin engine culture.

Model Evolution

Touring Model Evolution:

The Touring line has evolved significantly over decades, from early models to the sophisticated, large-displacement bikes of the 2000s featuring the Twin Cam engine.

Production

Production Era:

2007 models are part of the Twin Cam era, which ran from 1999 to 2017.

🏆 Awards & Recognition

Recognitions

Brand Award Notes:

Harley-Davidson consistently ranks high in customer satisfaction and brand loyalty surveys in the motorcycle industry.

Ratings

Motorcycle Press Ratings:

2007 Touring models were generally well-received for their comfort, touring capability, and iconic V-twin performance.

Certifications

Emissions Certifications:

Models would meet EPA and California ARB emissions standards for the model year.