🏷️ Basic Information

Make:

Harley-Davidson

Model:

Touring

Model Years Covered:

2006, 2007

All Models Covered:

Yes (all Touring models)

Platform Code:

FLHT (indicative for Touring models)

👋 Introduction

Vehicle Segment:

Harley-Davidson's premium touring motorcycle segment, designed for long-distance travel and comfort.

Key Competitors:

Indian Motorcycle, Honda Gold Wing, Yamaha Star Venture, BMW K1600GTL.

Touring Capabilities:

Large fairings for rider protection, comfortable seating, ample storage (saddlebags, tour-paks), and powerful engines for highway cruising.

Customization Potential:

Harley-Davidson's extensive accessory catalog allows for significant personalization.

📋 Manual Details

Coverage Scope:

Comprehensive service, maintenance, and troubleshooting

Page Count:

Estimated 500-800+ pages (typical for this type of manual)

Manual Type:

Workshop Repair Service Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Service:

Full engine disassembly, inspection, repair, and assembly for Twin Cam 88 and Twin Cam 96 engines.

Fuel System:

EFI (Electronic Fuel Injection) system diagnostics, component testing, and calibration; fuel tank, pump, and injector servicing.

Ignition System:

Ignition module, coil, spark plug, and wiring diagnostics and replacement.

Transmission Service:

5-speed Cruise Drive transmission service, internal component repair, clutch operation, and final drive maintenance.

Electrical System:

Wiring diagrams, component testing, charging system (stator, regulator/rectifier), starting system (starter, solenoid), battery, lighting, and accessory circuits.

Braking System:

Hydraulic brake system diagnosis, pad replacement, caliper service, master cylinder overhaul, and ABS (if equipped) troubleshooting.

Suspension And Steering:

Front fork service (oil change, seal replacement), rear shock absorber adjustment and replacement, steering head bearing service.

Chassis And Frame:

Frame inspection, component mounting and alignment, jiffy stand and center stand service.

Bodywork And Fairings:

Fairing removal and installation, body panel repair and replacement, seat service, luggage system maintenance.

Diagnostics:

Troubleshooting procedures for common and complex issues, diagnostic codes, and testing methodologies.

Preventative Maintenance:

Oil changes, filter replacements, chain/belt adjustments, lubrication points, and scheduled service checks.

Engine Rebuild:

Detailed steps for engine teardown, component inspection (pistons, rings, valves, bearings), torque specifications, and reassembly.

Transmission Rebuild:

Internal transmission component replacement, gear inspection, and assembly procedures.

Electrical Troubleshooting:

Systematic fault finding using wiring diagrams and diagnostic tools.

Brake System Overhaul:

Complete brake bleeding, caliper piston service, and master cylinder rebuild.

Suspension Tuning:

Front fork oil level and viscosity adjustments, rear shock pre-load and damping settings.

Efi Calibration:

Idle speed adjustment, throttle position sensor (TPS) calibration.

Depth Level:

Expert-level detail suitable for professional technicians and experienced DIY enthusiasts.

Diagnostic Procedures:

In-depth troubleshooting guides with symptom-based diagnostics and fault code interpretations.

Component Testing:

Detailed procedures for testing electrical components, sensors, and mechanical parts with multimeter readings and specifications.

Torque Specifications:

Comprehensive listing of all critical torque values for engine, transmission, chassis, and accessory components.

Clearances And Tolerances:

Specific measurement guidelines for critical engine and transmission internal clearances.

📊 Manual Specifications

File Type:

PDF

Searchability:

Typically includes searchable text for quick information retrieval.

Print Readability:

High-resolution images and clear text for easy on-screen viewing and printing.

Binding Type:

N/A (Digital PDF)

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Engine Type:

Air-cooled, 45-degree V-twin, pushrod actuated valves.

Engine Displacement 2006:

1450cc (88 cubic inches) - Twin Cam 88

Engine Displacement 2007:

1584cc (96 cubic inches) - Twin Cam 96 (introduction for some Touring models)

Bore X Stroke Twin Cam 88:

3.75 in x 4.00 in (95.25 mm x 101.6 mm)

Bore X Stroke Twin Cam 96:

3.75 in x 4.38 in (95.25 mm x 111.25 mm)

Compression Ratio Twin Cam 88:

8.9:1 (approx.)

Compression Ratio Twin Cam 96:

9.2:1 (approx.)

Horsepower Twin Cam 88:

Approx. 70-75 HP (at crankshaft, estimates vary by model and tuning)

Torque Twin Cam 88:

Approx. 85-90 lb-ft (at crankshaft, estimates vary)

Horsepower Twin Cam 96:

Approx. 75-80 HP (at crankshaft, estimates vary)

Torque Twin Cam 96:

Approx. 95-100 lb-ft (at crankshaft, estimates vary)

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, minimum 91 octane (R+M)/2

🔧 Transmission

Transmission Type:

5-speed Cruise Drive Constant Mesh, Toe-Shift (left foot operation)

Optional Transmission:

N/A (5-speed standard across all models)

Clutch Type:

Multi-plate, wet-type, hydraulic actuation

Final Drive:

Belt Drive (49 CFR 571.122 compliant timing belt)

📐 Dimensions

Length:

Varies by model (e.g., FLHTCU Ultra Classic Electra Glide ~98.5 in / 2499 mm)

Width:

Varies by model (e.g., FLHTCU Ultra Classic Electra Glide ~38.2 in / 970 mm)

Height:

Varies by model (e.g., FLHTCU Ultra Classic Electra Glide ~54.5 in / 1384 mm)

Dry Weight:

Varies by model (e.g., FLHTCU Ultra Classic Electra Glide ~815 lbs / 370 kg)

Gvwr:

Varies by model (typically around 1360 lbs / 617 kg)

Fuel Capacity:

5.0 US gallons (18.9 L)

Saddlebag Capacity:

Approx. 2.3 cu ft total

Tour Pak Capacity:

Approx. 2.3 cu ft (for models equipped with Tour-Pak)

🛡️ Safety Features

Crash Test Ratings:

Motorcycles are not subject to traditional automotive crash test ratings.

Braking System:

Dual 320mm front discs with 4-piston calipers, Single 320mm rear disc with 4-piston caliper.

ABS:

Optional Anti-lock Braking System (ABS) available on most Touring models.

Lighting:

Halogen headlight, integrated front and rear turn signals, stop/tail lights.

Chassis Stability:

Long wheelbase and low center of gravity for stable handling.

💡 Technology Features

Audio System:

CB radio, AM/FM radio, CD player (on select models), CB/intercom systems.

Display Technology:

Analog gauges with integrated digital readouts; optional LCD screens on higher-end models.

Cruise Control:

Standard on most Touring models for enhanced long-distance comfort.

Accessory Power:

Accessory power outlets for charging devices.

🔧 Maintenance

Initial Service:

1,000 miles (1,600 km) or 6 months

Subsequent Service:

Every 5,000 miles (8,000 km) or 12 months

Engine Oil Change Interval:

Every 5,000 miles (8,000 km) or as per manual recommendations (check manual for specific mileage intervals).

Transmission Oil Change Interval:

Every 10,000 miles (16,000 km)

Primary Chain Case Oil Change Interval:

Every 10,000 miles (16,000 km)

Engine Oil Type:

Harley-Davidson Genuine V-Twin Synthetic 20W-50 or equivalent (check manual for exact specification).

Engine Oil Capacity:

Approximately 4.0 US quarts (3.8 L) with filter change.

Transmission Fluid Type:

Harley-Davidson Formula+ Transmission & Primary Chain Case Lubricant or equivalent.

Transmission Fluid Capacity:

Approximately 24 US fluid ounces (0.7 L)

Primary Chain Case Fluid Type:

Harley-Davidson Formula+ Transmission & Primary Chain Case Lubricant or equivalent.

Primary Chain Case Fluid Capacity:

Approximately 28 US fluid ounces (0.8 L)

Brake Fluid Type:

DOT 4 (refer to specific model for absolute confirmation).

Fork Oil Type:

Harley-Davidson Genuine Fork Oil (weight varies by model, typically 15W)

Primary Drive Belt Tension:

Requires periodic inspection and adjustment to prevent premature wear.

Clutch Actuation Cable:

Can require adjustment or replacement over time due to wear.

Idle Air Control Iac Motor:

Can sometimes cause rough idling or stalling in EFI systems.

Rear Suspension Seals:

Can develop leaks on older models, requiring seal replacement.

📚 Vehicle History

Harley Davidson Legacy:

Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer renowned for its V-twin engines and distinctive styling.

Touring Lineage:

The Touring line evolved from earlier big twin models designed for comfort and travel, with the introduction of the FLT (Fli-Light Touring) in 1979 marking a significant shift towards modern touring features.

Twin Cam Era:

The Twin Cam engine platform was introduced in 1999, replacing the Evolution Big Twin and becoming the standard for Harley-Davidson's larger motorcycles, including the Touring models.

Manufacturing Location:

Primarily York, Pennsylvania, USA, and Milwaukee, Wisconsin, USA.

🏆 Awards & Recognition

Brand Acclaim:

Harley-Davidson is consistently recognized for its brand loyalty and iconic status within the motorcycle industry.

Owner Satisfaction:

Generally high owner satisfaction ratings for comfort, performance, and reliability in long-distance touring.

Emissions Compliance:

Meets EPA and CARB emissions standards for the respective model years.