Harley Davidson Touring 2004 Repair Service Manual

常规价格: $16.99
促销价: $16.99
常规价格
单价: 单价

🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring Year: 2004 Codes Platform Code: Unspecified (Harley-Davidson Touring platform) 👋 Introduction Market Position Target Audience: Primarily professional technicians, also suitable for serious...

22 people are viewing this right now

类型: Motorcycle

斯库: 561336

标签: 2004 Harley Davidson Misc Motorcycle Motorcycles Touring

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Touring

Year:

Codes

Platform Code:

Unspecified (Harley-Davidson Touring platform)

👋 Introduction

Market Position

Target Audience:

Primarily professional technicians, also suitable for serious DIY enthusiasts.

Value Proposition:

Provides essential, factory-authorized information for maintaining, diagnosing, and repairing 2004 Harley-Davidson Touring motorcycles, ensuring optimal performance and longevity.

Competitive Analysis

Advantage Over Alternatives:

Authoritative factory data, unlike generic aftermarket manuals. Offers detailed technical insights crucial for Harley-Davidson specific components.

Key Features

Instant Access:

Available for immediate download, enabling prompt servicing.

Technical Accuracy:

Based on original manufacturer specifications and procedures.

📋 Manual Details

Coverage Areas

General Coverage:

Comprehensive service and repair for 2004 Harley-Davidson Touring models.

Page Count

Estimated Page Count:

Likely 500+ pages (typical for a full factory service manual)

Manual Type

Manual Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine System:

Engine disassembly, assembly, tuning, diagnostics, component overhaul (e.g., cylinders, pistons, crankshaft, camshafts, valves, oil pump).

Fuel System:

Fuel injection system (EFI), throttle body, fuel pump, fuel filter, fuel lines, carburetor (if applicable to specific sub-models).

Ignition System:

Ignition module, spark plugs, ignition coils, wiring, sensors.

Transmission System:

Clutch operation, transmission disassembly and assembly, gear inspection, lubrication, shift linkage.

Drive Train:

Belt drive system, primary drive, final drive, rear wheel hub, wheel bearing maintenance.

Electrical System:

Battery, charging system (alternator, voltage regulator), starting system (starter motor), lighting (headlights, tail lights, turn signals), instrumentation, horn, wiring diagrams.

Braking System:

Brake caliper overhaul, brake pad replacement, brake fluid bleeding, master cylinder maintenance, hydraulic lines.

Suspension System:

Front fork service (oil change, seal replacement), rear shock absorber inspection and replacement, swingarm and pivot bearing service.

Wheel Tire System:

Wheel bearing replacement, tire mounting and balancing, wheel alignment checks.

Frame Bodywork:

Frame inspection, fairing removal and installation, body panel repair and replacement, seat assembly.

Control Systems:

Handlebar controls, throttle cables, clutch cable, brake levers, foot controls.

Exhaust System:

Exhaust pipe inspection, muffler replacement, exhaust gasket service.

Cooling System:

Oil cooling system components (oil cooler, lines).

Procedures Included

Preventive Maintenance:

Scheduled maintenance tasks, lubrication points, fluid changes, filter replacements, inspection checklists.

Troubleshooting Diagnostics:

Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, fault code interpretation (if applicable to diagnostics).

Component Repair Overhaul:

Step-by-step instructions for disassembling, inspecting, repairing, and reassembling major and minor vehicle components.

Wiring Diagrams Troubleshooting:

Detailed electrical schematic diagrams with component locations and troubleshooting guides for electrical issues.

Torque Specifications:

Precise torque values for all critical fasteners and bolts.

Special Tool Requirements:

Identification of necessary specialized tools for specific repair procedures.

Technical Depth

Depth Of Coverage:

Comprehensive, suitable for both experienced professional technicians and skilled DIY mechanics.

Diagnostic Capability:

Advanced diagnostic procedures, including troubleshooting of electronic control modules (ECM) and sensor inputs.

Rebuild Procedures:

Detailed instructions for complete engine and transmission rebuilds.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable for easy content retrieval.

Print Quality

Print Readability:

Designed for clarity and readability when printed.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Harley-Davidson Twin Cam 88 / 96 (depending on specific Touring model variant)

Engine Configuration:

Air-cooled, 45-degree V-twin

Displacement Cc:

1450 cc (96 cubic inches for Twin Cam 88)

Performance

Horsepower Hp:

Approximately 65-70 HP (Varies by specific model and tuning)

Torque Lb Ft:

Approximately 85-90 lb-ft (Varies by specific model and tuning)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI) or Carbureted (CV Carburetor for some earlier models/variants)

Fuel Type Requirement:

Unleaded gasoline, minimum 87 octane

Lubrication

Oil Type Specification:

Harley-Davidson recommended V-Twin motorcycle oil (e.g., SYN3 or equivalent SAE 20W-50)

Oil Capacity Liters:

Approximately 3.0-3.5 liters (3.2-3.7 US quarts) with filter change

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh, foot-shifted

Optional

Optional Transmissions:

N/A for 2004 models (5-speed was standard)

Features

Clutch Type:

Wet, multi-plate, diaphragm spring

Transmission Fluid Specification:

Harley-Davidson Genuine Formula + Transmission & Primary Chaincase Lubricant or equivalent

Transmission Fluid Capacity Liters:

Approximately 1.0 liter (1.1 US quarts)

📐 Dimensions

Exterior

Wheelbase Mm:

Approximately 1630 mm (64.2 inches) - Varies by model (e.g., Electra Glide, Road King)

Seat Height Mm:

Approximately 730 mm (28.7 inches) (Unladen) - Varies by model

Weights

Dry Weight Kg:

Approximately 350-380 kg (770-840 lbs) - Varies by model

Gross Vehicle Weight Rating Kg:

Approximately 550-600 kg (1212-1323 lbs) - Varies by model

🛡️ Safety Features

Ratings

Safety Certification:

Meets or exceeds applicable Federal Motor Vehicle Safety Standards (FMVSS) for motorcycles.

Active Features

Braking System:

Dual front disc brakes, single rear disc brake with hydraulic actuation.

Lighting System:

Headlight, taillight, brake light, turn signals, passing lamps (model dependent).

Passive Features

Frame Construction:

Robust steel frame designed for stability and rider comfort.

Ergonomics:

Designed for long-distance riding comfort and control.

💡 Technology Features

Infotainment

Audio System:

Factory integrated AM/FM/WB stereo system with CD player (model dependent) and handlebar controls.

Cb Intercom:

Optional CB radio and intercom system available on some models.

Driver Assistance

Cruise Control:

Electronic cruise control standard on most 2004 Touring models.

Connectivity

Diagnostics Port:

Diagnostic connector for use with Harley-Davidson Digital Technician software (for electronic diagnostics).

🔧 Maintenance

Service Intervals

First Service Km Miles:

Typically 1,000 miles (1,600 km) for initial break-in service (oil change, inspection).

Regular Service Km Miles:

Every 5,000 miles (8,000 km) or annually for routine maintenance (oil change, filter replacement, inspection).

Major Service Km Miles:

Specific intervals for spark plug replacement, brake fluid flush, transmission oil change, belt inspection/replacement (detailed in manual).

Fluid Specifications

Engine Oil Grade:

SAE 20W-50 motorcycle specific

Primary Chaincase Oil:

Harley-Davidson Formula +, SAE 50 or 20W-50

Transmission Oil:

Harley-Davidson Formula +, SAE 50 or 20W-50

Brake Fluid:

DOT 4, non-silicone based

Known Issues

Common Wear Items:

Clutch plates, brake pads, wheel bearings, fork seals, drive belt.

Potential Engine Issues:

Cam chain tensioner wear (especially early Twin Cam models), potential oil leaks at gaskets.

📚 Vehicle History

Brand Heritage

Heritage:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines and distinctive styling.

Model Evolution

Touring Platform Origin:

The Touring line evolved from early large Harley-Davidson models designed for comfort and luggage carrying, with the 'Electra Glide' being a significant ancestor.

Twin Cam Introduction:

The Twin Cam 88 engine was introduced in 1999, offering improved performance and refinement over the Evolution engine, and became the powerplant for the Touring models.

Production

Manufacturing Location:

United States (various Harley-Davidson assembly plants)

🏆 Awards & Recognition

Recognitions

Brand Recognition:

Harley-Davidson consistently ranks high in customer satisfaction and brand loyalty within the motorcycle industry.

Ratings

Motorcycle Reviews:

The 2004 Touring models were generally well-received for their comfort, touring capability, and iconic styling, despite some early Twin Cam engine concerns that were addressed by Harley-Davidson.

Certifications

Iso Certification:

Harley-Davidson's manufacturing processes adhere to ISO quality standards.