Harley Davidson Touring 2000 Repair Service Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring Year: 2000 Codes Engine Family Code: EVOLUTION Chassis Codes: FLHTCUI, FLHTCI, FLHTPI, FLHTRI, FLTR 👋 Introduction Market Position Positioning: Essential resource for...

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标签: 2000 Harley Davidson Misc Motorcycle Motorcycles Touring

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Touring

Year:

Codes

Engine Family Code:

EVOLUTION

Chassis Codes:

FLHTCUI, FLHTCI, FLHTPI, FLHTRI, FLTR

👋 Introduction

Market Position

Positioning:

Essential resource for owners and mechanics of Harley-Davidson's flagship Touring motorcycles from the year 2000.

Competitive Analysis

Comparison:

Offers greater detail and factory accuracy than generic aftermarket repair guides.

Key Features

Features:

Official factory data, detailed diagrams, step-by-step procedures, and comprehensive diagnostic information.

📋 Manual Details

Coverage Areas

Primary Coverage:

Full service, repair, and maintenance for all Harley-Davidson 2000 Touring models.

Secondary Coverage:

Troubleshooting, diagnostics, wiring diagrams, specifications, and component identification.

Page Count

Estimated Page Count:

Approximately 800-1000 pages (typical for this era of detailed Harley-Davidson manuals).

Manual Type

Type:

Official Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Disassembly, assembly, troubleshooting, inspection, and overhaul of Twin Cam 88 & 88B engines.

Fuel System:

Carburetor (CV) and fuel injection (EFI) systems, fuel pump, fuel lines, and tank servicing.

Ignition System:

Ignition module, spark plugs, ignition coils, wiring, and timing procedures.

Transmission:

5-speed constant mesh transmission, clutch assembly, primary drive, and final drive servicing.

Electrical System:

Complete wiring diagrams, battery, charging system, lighting, starter, and accessory circuits.

Brakes:

Front and rear hydraulic brake systems, caliper service, master cylinder, brake lines, and bleeding procedures.

Suspension:

Front fork assembly (damped and air-adjustable), rear shock absorbers, and swingarm service.

Frame And Bodywork:

Frame inspection, fairing removal and installation, body panel service, and seat adjustments.

Wheels And Tires:

Wheel bearing service, tire removal and installation, balancing, and spoke adjustment (if applicable).

Cooling System:

Oil cooler system servicing and fluid checks (air-cooled engines primarily, but oil flow is critical).

Procedures Included

Maintenance:

Scheduled maintenance intervals, oil changes, filter replacements, lubrication, and fluid checks.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides.

Repair:

Step-by-step instructions for component repair, replacement, and reassembly.

Diagnostics:

Diagnostic flowcharts and specifications for electrical and mechanical systems.

Specifications:

Torque values, clearances, tolerances, fluid capacities, and electrical resistance values.

Wiring Diagrams:

Detailed, color-coded electrical schematics for all major systems and models.

Technical Depth

Depth:

Comprehensive, covering basic user maintenance to complete engine and transmission rebuilds.

Target Audience:

Professional technicians and experienced DIY mechanics.

📊 Manual Specifications

File Format

File Type:

Searchability:

Text-searchable for quick information retrieval.

Printable:

Yes, printable.

Print Quality

Image Resolution:

High-resolution images and diagrams suitable for clear viewing and printing.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Harley-Davidson Twin Cam 88 / Twin Cam 88B

Configuration:

45-degree V-twin, air-cooled

Displacement:

1450cc (88 cubic inches)

Bore X Stroke:

3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)

Compression Ratio:

8.8:1

Valve Train:

Overhead valve, pushrod actuated, 2 valves per cylinder

Performance

Horsepower:

Approx. 65-70 HP (at crankshaft, model dependent)

Torque:

Approx. 78-85 ft-lbs (at crankshaft, model dependent)

Fuel System

Fuel Delivery:

Keihin 40mm Constant Velocity (CV) Carburetor or Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline, minimum 87 octane

Oil Capacity

Engine Oil Capacity:

4.0 US quarts (3.8 L) with filter change

Oil Specifications

Recommended Oil:

Harley-Davidson 20W-50 Synthetic (or equivalent API SG or higher)

🔧 Transmission

Standard

Type:

5-speed constant mesh, manual gearbox

Primary Drive:

Duplex chain, 34/51T ratio

Secondary Drive:

Belt drive, 32/66T ratio (70786-00)

Transmission Oil Capacity:

24 US fluid ounces (0.71 L)

Transmission Oil Type:

Harley-Davidson Formula + (or equivalent SAE 50)

Features

Clutch Type:

Wet, multi-plate, diaphragm spring

📐 Dimensions

Exterior

Wheelbase:

Approx. 63.5 inches (1613 mm)

Length:

Approx. 94.2 inches (2393 mm)

Weights

Dry Weight:

Approx. 700-750 lbs (317-340 kg) depending on model

Gvwr:

Approx. 1200 lbs (544 kg)

Cargo

Saddlebag Capacity:

Integrated hard saddlebags with approx. 2 cubic feet total capacity.

🛡️ Safety Features

Ratings

NHTSA Ratings:

Not applicable to motorcycles in the same way as automobiles. Focus on mechanical integrity and rider skill.

Active Features

Braking System:

Dual front disc brakes, single rear disc brake with hydraulic actuation. ABS was optional or not available on all models in 2000.

Lighting:

Halogen headlight, LED taillight, turn signals, brake lights.

Passive Features

Frame Construction:

Steel tube frame providing rider protection in conjunction with proper riding gear.

Rider Protection:

Emphasis on rider responsibility, protective gear, and understanding vehicle dynamics.

💡 Technology Features

Infotainment

Audio System:

Many Touring models featured optional premium sound systems with AM/FM radio, cassette player, and intercom features.

Cruise Control:

Electronic cruise control was a common option on Touring models for enhanced long-distance comfort.

Driver Assistance

Anti-lock Braking System (ABS) was an optional feature on select 2000 Touring models, not standard across the range.

Connectivity

Diagnostic Ports:

Proprietary diagnostic connectors are present; the manual details their use and associated diagnostic procedures, often requiring specific Harley-Davidson tools.

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1,600 km) - Engine oil and filter change, primary chaincase inspection, clutch adjustment, brake inspection, etc.

Subsequent Service:

Every 5,000 miles (8,000 km) or 12 months, whichever comes first - Includes oil change, inspection of various components, lubrication, etc.

Fluid Specifications

Brake Fluid:

DOT 5 Silicone (for 2000 models, check specific model for confirmation, some may have used DOT 4).

Fork Oil:

Harley-Davidson Spectro Big Twin Fork Oil (e.g., 10W) or equivalent.

Primary Chaincase Oil:

Harley-Davidson Primary Chaincase Lubricant (or equivalent SAE 20W-50 motorcycle oil)

Known Issues

Early Twin Cam:

Potential for cam chain tensioner wear, oil pressure issues, and early crank runout on some Twin Cam 88 engines. Manual provides inspection and repair procedures.

Carburetor Tuning:

CV carburetor requires periodic adjustment and cleaning for optimal performance. Manual details this process.

Electrical Connections:

Corrosion and loosening of electrical connectors can lead to intermittent issues. Manual's wiring diagrams are crucial.

📚 Vehicle History

Brand Heritage

Heritage:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer with a rich history of innovation and performance.

Model Evolution

Evolution:

The 2000 Touring models represent a significant step with the introduction of the Twin Cam 88 engine, replacing the Evolution engine, offering increased power and refinement.

Production

Manufacturing Location:

United States (primarily York, Pennsylvania and Milwaukee, Wisconsin)

🏆 Awards & Recognition

Recognitions

Market Reputation:

Harley-Davidson motorcycles, particularly the Touring models, are consistently recognized for their iconic styling, comfort, and enduring appeal in the cruiser and touring segments.

Ratings

Consumer Satisfaction:

High consumer satisfaction among dedicated Harley-Davidson owners, often associated with the lifestyle and community.

Certifications

Industry Standards:

Adheres to all relevant US federal motor vehicle safety standards (FMVSS) for motorcycles of the era.