Segment:
Harley-Davidson's Touring line represents the pinnacle of long-distance cruising comfort and capability.
Competitors 2009:
Primary competitors include Indian Motorcycles, Honda Gold Wing, and potentially luxury touring models from European manufacturers.
Touring Focus:
Designed for comfort, luggage capacity, and long-haul riding with advanced features for rider and passenger.
Heritage Appeal:
Combines classic Harley-Davidson styling with modern performance and technology.
Engine:
Full engine overhaul, including Twin Cam 96 and 103 variants, internal components, lubrication, cooling, and fuel delivery
Transmission:
6-speed Cruise Drive transmission service, clutch, internal components, lubrication, and troubleshooting
Electrical:
Complete wiring diagrams, lighting systems, ignition, charging systems, battery, starter, fuel injection system diagnostics
Suspension And Steering:
Front fork service (e.g., Showa USD forks), rear shock absorbers, steering head bearings, and related components
Brakes:
Front and rear brake system maintenance, disc replacement, caliper service, hydraulic system bleeding, ABS diagnostics
Bodywork And Frame:
Fairing removal and installation, body panel repairs, frame integrity checks, and related hardware
Fuel System:
Fuel tank, fuel pump, fuel injectors, throttle body servicing, and evaporative emission control system
Exhaust System:
Exhaust pipe, muffler, and catalytic converter maintenance and replacement
Routine Maintenance:
Oil changes, filter replacements, chain adjustment (if applicable), tire pressure checks, and general inspections
Troubleshooting:
Detailed diagnostic procedures for common and uncommon issues, fault code identification, and step-by-step solutions
Engine Repair:
Top-end rebuilds (cylinder heads, valves), bottom-end rebuilds (crankshaft, connecting rods), piston and ring replacement
Transmission Repair:
Gearbox disassembly and reassembly, clutch pack replacement, bearing replacement
Electrical Diagnostics:
Use of diagnostic tools (e.g., Harley-Davidson Digital Technician), sensor testing, module troubleshooting
Brake System Service:
Brake pad replacement, rotor inspection, brake fluid flush and bleeding procedures
Depth:
Comprehensive; covers basic maintenance to complete engine and transmission overhauls, electrical system diagnostics, and chassis component repair.
Target Audience:
Professional technicians and experienced DIY mechanics
Engine Displacement 2009:
Predominantly 96 cubic inches (1584cc), with some models optionally available with 103 cubic inches (1690cc).
Engine Configuration:
Air-cooled, 45-degree V-twin
Bore X Stroke 96Ci:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Bore X Stroke 103Ci:
3.875 in. x 4.38 in. (98.4 mm x 111.25 mm)
Compression Ratio 96Ci:
Approximately 9.2:1
Compression Ratio 103Ci:
Approximately 9.6:1
Horsepower 96Ci:
Estimated 75-85 HP (varies with specific model and tuning)
Torque 96Ci:
Estimated 95-100 ft-lbs @ 3500 RPM (varies with specific model and tuning)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane recommended
Valvetrain:
Overhead valves (OHV), 2 valves per cylinder, pushrod actuated
Transmission Type:
6-speed Cruise Drive Manual
Optional Transmission:
N/A (Standard for Touring models)
Clutch Type:
Clutched primary, dry, diaphragm spring
Transmission Fluid Spec:
Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant (or equivalent meeting H-D specifications)
Overall Length:
Varies by model (e.g., Electra Glide Standard approx. 93.0 in. / 2362 mm)
Wheelbase:
Varies by model (e.g., Electra Glide Standard approx. 63.5 in. / 1613 mm)
Dry Weight:
Varies by model (e.g., Electra Glide Standard approx. 770 lbs / 350 kg)
Gross Vehicle Weight Rating:
Varies by model (typically around 1200 lbs / 544 kg)
Luggage Capacity:
Includes saddlebags and tour-pak for significant storage
Crash Test Ratings:
Motorcycles are not typically rated by organizations like NHTSA or IIHS in the same way as cars.
ABS:
Anti-lock Braking System (ABS) available as an option or standard on certain trim levels.
Cruise Control:
Electronic Cruise Control typically standard on higher-end Touring models.
Lighting:
Halogen headlamps, integrated turn signals, and ample rear lighting for visibility.
Audio System:
Harley-Davidson Advanced Audio System with AM/FM radio, CD player, and CB/Intercom capabilities on select models.
Display:
Integrated display for audio, navigation (optional), and vehicle information.
Cruise Control:
Electronic cruise control is a key convenience feature for long-distance riding.
Diagnostic Ports:
Access to diagnostic data through specific Harley-Davidson diagnostic ports and software.
First Service:
Typically at 1,000 miles (1,600 km) for initial break-in service, including oil and filter change, and inspection.
Regular Oil Change:
Every 5,000 miles (8,000 km) or annually, whichever comes first, for engine oil and filter.
Transmission Primary Service:
Check primary chain tension and fluid level at regular intervals; fluid changes recommended per manual (often every 10,000-15,000 miles).
Brake Fluid Flush:
Recommended every 2 years, or as per manual, to maintain brake performance.
Engine Oil Type:
Harley-Davidson SYN3 (Full Synthetic) or other SAE 20W50 motorcycle-specific oils meeting Harley-Davidson specifications.
Engine Oil Capacity:
Approximately 4 quarts (3.8 liters) with filter change for 96ci and 103ci Twin Cam engines.
Transmission Primary Fluid Type:
Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant (or equivalent).
Transmission Primary Fluid Capacity:
Approximately 2.8 quarts (2.6 liters) for the primary and transmission.
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid (unless otherwise specified for specific components).
Common Wear Items:
Clutch plates, wheel bearings, steering head bearings, brake pads, tires, and exhaust gaskets can be subject to wear.
Potential Engine Concerns:
Some Twin Cam engines may experience oil pressure issues or cam chain tensioner wear, especially on earlier iterations before specific updates.
Electrical Diagnostics:
Troubleshooting the CAN bus communication system and various sensors can be complex.
Brand Foundation:
Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer with a rich history of innovation and performance.
Touring Lineage:
The Touring line evolved from earlier large-displacement touring motorcycles, consistently focusing on comfort and long-distance capabilities.
Twin Cam Introduction:
The Twin Cam engine platform was introduced in 1999, becoming the core powerplant for Harley-Davidson's Big Twin models, including the Touring line.
Manufacturing Location:
Primarily manufactured in the United States (e.g., York, Pennsylvania).
