Segment:
Premium touring motorcycles, designed for long-distance riding and comfort.
Competitors:
Other major touring motorcycles from brands like Honda (Gold Wing), Indian (Chief), and BMW (R 1200 RT, K 1600 GTL).
Touring Platform:
Harley-Davidson's Touring platform for 2011 emphasizes comfort, cargo capacity, and the iconic V-twin riding experience.
Engine Variant:
Predominantly powered by the Twin Cam 96 engine, with some high-end models potentially featuring the Twin Cam 103.
Transmission Type:
Standard 6-speed Cruise Drive transmission for relaxed highway cruising.
Engine Management:
Diagnosis and repair of fuel injection, ignition, and emissions control systems (e.g., Delphi Electronic Fuel Injection - EFI).
Engine Mechanical:
Complete overhaul procedures for Twin Cam 96 and Twin Cam 103 engines, including disassembly, inspection, and reassembly of all internal components.
Transmission:
Service and repair for the 6-speed Cruise Drive transmission, including clutch, gearbox, and final drive maintenance.
Chassis And Suspension:
Detailed procedures for front fork (e.g., Showa), rear suspension (air-assisted shocks), wheel bearings, steering head bearings, and frame.
Braking System:
Service and repair for hydraulic disc brakes (front and rear), including ABS (Anti-lock Braking System) if equipped, brake fluid flush, and component replacement.
Electrical System:
Comprehensive diagnostics and repair for the entire electrical system, including battery, charging system (stator, regulator/rectifier), starter, lighting, gauges, and accessory wiring.
Fuel System:
Maintenance and repair of the fuel tank, fuel pump, fuel filter, and fuel lines.
Bodywork And Fairings:
Instructions for removal, installation, and repair of fairings, fenders, saddlebags, tour-paks, and other body components.
Heating And Cooling:
If applicable to specific touring models (e.g., accessories), potential coverage for related systems.
Routine Maintenance:
Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, and lubrication points.
Troubleshooting Diagnostics:
Detailed symptom-based troubleshooting guides and diagnostic flowcharts for common and uncommon issues.
Engine Overhaul:
Step-by-step instructions for complete engine disassembly, inspection, and reassembly, including torque specifications and clearances.
Transmission Repair:
Procedures for clutch adjustment, gearbox component replacement, and rebuilding the 6-speed Cruise Drive transmission.
Electrical Troubleshooting:
Wiring diagrams, component testing, and diagnosis of electrical faults.
Suspension Service:
Fork seal replacement, shock absorber service, and steering head bearing adjustment.
Brake System Maintenance:
Brake pad replacement, caliper service, hydraulic system bleeding, and ABS diagnostics.
Bodywork Repair And Refinishing:
Guidance on panel removal, alignment, and basic repair techniques.
Depth:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from routine maintenance to complete engine and transmission rebuilds.
Engine Type:
Air-cooled, Twin Cam 96 (96.7 cu in / 1584cc) V-twin Pushrod OHV
Bore X Stroke:
3.75 in x 4.38 in (95.25 mm x 111.25 mm)
Torque Rating Tc96:
Approx. 92.6 ft-lbs (125 Nm) @ 3500 RPM (varies slightly by model/tune)
Engine Variant Optional:
Twin Cam 103 (103 cu in / 1690cc) Pushrod OHV available on some models (e.g., CVO).
Horsepower:
Estimated 70-75 HP (52-56 kW) @ 5200 RPM (varies by specific model and tuning).
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) - Delphi System
Fuel Type:
Premium Unleaded Gasoline, 91 octane or higher recommended.
Oil Type:
Harley-Davidson Genuine Motor Oil SAE 20W-50 or equivalent.
Oil Capacity Engine:
Approx. 4 quarts (3.8 L) with filter change.
Length:
Varies by model, typically 90-100 inches (2286-2540 mm).
Wheelbase:
Varies by model, typically 63.5-65.5 inches (1613-1664 mm).
Dry Weight:
Varies by model, typically 770-840 lbs (350-381 kg).
Gross Vehicle Weight Rating:
Varies by model, typically around 1200-1300 lbs (544-590 kg).
Saddlebag Capacity:
Integrated hard saddlebags, capacity varies but significant for touring.
Tour Pak Capacity:
Optional or standard on some models, providing additional secure storage.
First Service:
Typically at 1,000 miles (1,600 km) or 6 months, whichever comes first (includes oil change, primary inspection, primary chain adjustment, etc.).
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months for routine checks and fluid changes. More detailed checks at higher mileage intervals.
Brake Fluid:
DOT 4 for ABS and non-ABS systems. Manual will specify exact requirements for flushing and bleeding.
Primary Chain Case Fluid:
Harley-Davidson Formula+ Transmission & Primary Chain Case Lubricant.
Rear Shock Fluid:
Specific type of hydraulic fluid for air-assisted shocks; manual will detail type and procedure.
Common Wear Items:
Clutch wear, brake pads, tires, battery, and potential for leaks from seals or gaskets over time. Engine compensator sprocket wear is also a known area of attention.
Electrical Common Points:
Wiring harness chafing, regulator/rectifier failures, and battery terminal corrosion can occur.
Legacy:
Harley-Davidson boasts a long and storied history dating back to 1903, synonymous with American motorcycle culture and freedom.
Touring Lineage:
The Touring line, with its roots in models like the Electra Glide (introduced in 1965), has continuously evolved to offer comfort, performance, and technology for long-distance riders.
Manufacturing Location:
Primarily manufactured at Harley-Davidson's facilities in York, Pennsylvania, and Milwaukee, Wisconsin, USA.
