🏷️ Basic Information

Make:

Harley-Davidson

Model:

Touring

Year:

2009

👋 Introduction

Target Audience:

Harley-Davidson owners, independent repair shops, DIY enthusiasts

Value Proposition:

Provides essential information for cost-effective maintenance and repair, reducing reliance on expensive dealership services

Comprehensiveness:

Covers all aspects of service, repair, and maintenance for the 2009 Harley-Davidson Touring platform

Diagnostic Tools:

Includes guidance on using diagnostic tools and interpreting fault codes relevant to the 2009 model year

Visual Aids:

Contains detailed diagrams, illustrations, and exploded views to aid in understanding procedures

📋 Manual Details

Primary Coverage:

2009 Harley-Davidson Touring Models

Estimated Page Count:

1000+

Manual Classification:

Workshop Service Repair Manual

Language:

English

Format:

Digital (PDF)

📖 Manual Coverage

Engine Service:

Complete engine overhaul, diagnosis, tuning, component replacement (e.g., pistons, cylinders, crankshaft, camshafts)

Fuel System:

Fuel injection (EFI) system, fuel pump, injectors, throttle body, fuel lines, diagnostics

Ignition System:

Ignition coils, spark plugs, timing, ECU control, diagnostics

Transmission Service:

5-speed and 6-speed (if applicable to specific 2009 Touring models) transmission disassembly, assembly, lubrication, clutch service, diagnosis

Drivetrain:

Primary drive, final drive belt, chain (if applicable), sprocket service, maintenance

Electrical System:

Battery, charging system (stator, regulator/rectifier), starting system, lighting, gauges, wiring diagrams, troubleshooting

Braking System:

Hydraulic brake systems (front and rear), brake pads, rotors, calipers, master cylinders, bleeding procedures, ABS (if equipped), diagnostics

Suspension System:

Front forks (including air suspension if applicable), rear shock absorbers, fork oil change, seal replacement, troubleshooting

Wheel And Tire:

Wheel bearing service, tire replacement, balancing, rim specifications

Frame And Bodywork:

Frame inspection, fairing removal and installation, saddlebag service, seat maintenance, control levers

Heating And Cooling:

Engine cooling systems (if liquid-cooled variants exist), air cooling system principles

Emissions Control:

Catalytic converter function, emissions system components and diagnostics

Maintenance Procedures:

Routine maintenance, oil changes, filter replacements, lubrication points, belt tensioning, spark plug replacement

Repair Procedures:

Step-by-step repair instructions for all major vehicle systems, including component disassembly and reassembly

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting guides for common issues and electrical faults

Diagnostic Procedures:

Fault code interpretation, scan tool usage (if applicable to the era's diagnostic systems), signal tracing

Torque Specifications:

Detailed torque values for all critical fasteners and components

Diagnostic Capability:

Advanced diagnostic procedures, including electrical system testing and EFI troubleshooting

Rebuild Scope:

Full engine and transmission rebuild procedures, including component specifications and tolerances

Electrical Schematics:

Comprehensive and detailed wiring diagrams for all electrical systems

📊 Manual Specifications

Digital Format:

PDF (Portable Document Format)

Clarity And Resolution:

High-resolution digital scans ensuring clear text and diagrams

Binding:

N/A (Digital Format)

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Family:

Twin Cam 96 (1584cc) V-Twin

Engine Configuration:

Air-cooled, 45-degree V-twin

Bore X Stroke:

3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)

Displacement:

96 cu. in. (1584 cc)

Compression Ratio:

8.9:1

Valve Train:

Overhead valves (OHV), 2 valves per cylinder

Horsepower:

Approx. 75-80 HP (Varies by specific model variant and tuning)

Torque:

Approx. 92-96 lb-ft @ 3500 RPM (Varies by specific model variant and tuning)

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded premium gasoline, 91 octane (R+M)/2 minimum

Fuel Tank Capacity:

6.0 US gallons (22.7 L)

🔧 Transmission

Transmission Type:

6-speed Cruise Drive

Optional Transmission:

N/A (6-speed was standard on most 2009 Touring models)

Clutch Type:

Clutched, primary drive; multiple-dry-plate (for 6-speed transmission)

Gear Ratios:

1st: 9.59; 2nd: 6.65; 3rd: 4.94; 4th: 3.79; 5th: 3.29; 6th: 2.79 (Typical for 6-speed Cruise Drive)

Transmission Fluid Type:

Harley-Davidson SYN3 (or equivalent SAE 20W50 synthetic) for transmission and primary drive

📐 Dimensions

Overall Length:

Varies by model (e.g., approx. 99.0 in. for Road King)

Wheelbase:

Varies by model (e.g., approx. 63.5 in.)

Dry Weight:

Varies by model (e.g., approx. 770 lbs for Ultra Classic)

Gross Vehicle Weight Rating Gvwr:

Approx. 1360 lbs (617 kg)

🛡️ Safety Features

Crash Safety Ratings:

Not applicable for motorcycles in the same manner as automobiles

Braking System Features:

Optional Anti-lock Braking System (ABS) available on many touring models

Lighting System:

Halogen headlight, integrated front and rear turn signals, brake lights, auxiliary passing lamps (on some models)

💡 Technology Features

Audio System:

Integrated AM/FM/WB stereo with CB/Intercom and passenger controls on many models (e.g., Ultra Classic). Typically features an LCD display and volume knobs.

Connectivity:

Limited connectivity by modern standards. Some models may have auxiliary input for external audio devices.

ABS Availability:

Optional Anti-lock Braking System (ABS) was available on many 2009 Touring models, enhancing braking safety.

Diagnostic Port:

The manual will cover procedures for accessing and interpreting diagnostic codes via the vehicle's diagnostic connector.

🔧 Maintenance

Engine Oil Change:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first.

Transmission Primary Fluid Change:

Every 10,000 miles (16,000 km) or 12 months.

Final Drive Belt Tension Check:

Every 10,000 miles (16,000 km).

Engine Oil:

Harley-Davidson SYN3 (SAE 20W50 Full Synthetic) or a high-quality API CI-4 or ACEA E3/E4 compliant synthetic oil with JASO MA rating.

Transmission Primary Fluid:

Harley-Davidson SYN3 (SAE 20W50 Full Synthetic) or H-D Formula+ Transmission Lubricant.

Brake Fluid:

DOT 4 Hydraulic Brake Fluid (non-silicone based).

Fork Oil:

Weight and type varies by model, often a light-weight fork oil (e.g., 10W).

Cam Chain Tensioners:

Early Twin Cam models (prior to the hydraulic tensioner upgrade) could experience wear on the spring-loaded cam chain tensioners, leading to noise or potential engine damage. The 2009 model year likely has the updated hydraulic tensioners, but inspection is crucial.

Oil Leaks:

Common areas for minor oil leaks can include primary cover gaskets, rocker box gaskets, and oil filter seals. Proper tightening and gasket replacement are key.

Electrical Connectors:

Corrosion or loose connections in the wiring harness, especially in areas exposed to weather, can cause intermittent electrical faults.

Idle Speed Issues:

Can be caused by vacuum leaks, dirty throttle bodies, or faulty Idle Air Control (IAC) if equipped.

📚 Vehicle History

Harley Davidson Legacy:

Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer with a rich history of innovation and craftsmanship.

Touring Line Genesis:

The Touring line evolved from earlier models, emphasizing long-distance comfort, luggage capacity, and powerful V-twin engines.

Twin Cam Era:

The 2009 models feature the Twin Cam engine, a significant development from previous Evolution engines, offering increased displacement and improved performance.

Manufacturing Location:

Primarily York, Pennsylvania, USA, and Milwaukee, Wisconsin, USA.

🏆 Awards & Recognition

Harley Davidson Reputation:

Harley-Davidson motorcycles, particularly the Touring line, are consistently recognized for their iconic styling, comfortable ride, and enduring legacy in the motorcycle industry.

Customer Satisfaction:

Harley-Davidson riders often express high levels of loyalty and satisfaction with their vehicles, a testament to the brand's appeal and the capabilities of the Touring platform.

Manual Accuracy:

This manual is based on manufacturer specifications and intended to be the definitive guide for service and repair.