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2008 Harley Davidson XL 1200N SPORTSTER 1200 NIGHTSTER Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: XL 1200N Sportster Nightster Year: 2008 Codes Engine Family Code: XL Engine Displacement Code: 1200 👋 Introduction Market Position Market Segment: Cruiser/Bobber style...
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类型: Motorcycle
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2008 Harley Davidson XL 1200N SPORTSTER 1200 NIGHTSTER Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
XL 1200N Sportster Nightster
Year:
2008
Codes
Engine Family Code:
XL
Engine Displacement Code:
1200
👋 Introduction
Market Position
Market Segment:
Cruiser/Bobber style motorcycle, targeting riders seeking classic styling with modern performance and reliability.
Competitive Analysis
Key Competitors 2008:
Indian Chief, Triumph Bonneville, various Japanese V-twin cruisers (e.g., Yamaha V-Star, Suzuki Boulevard)
Key Features
Design Philosophy:
Emphasizes minimalist, custom-inspired aesthetics with a low-slung profile and dark styling elements.
Model Identifier:
XL 1200N - 'N' signifies 'Nightster', denoting its specific styling and feature set within the Sportster family.
📋 Manual Details
Coverage Areas
Primary Coverage:
Maintenance and Repair Procedures
Page Count
Estimated Page Count:
Extensive (typical for factory service manuals, often 500+ pages)
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive (Troubleshooting, disassembly, inspection, repair, assembly of Evolution 1200cc V-twin engine)
Fuel System:
EFI (Electronic Fuel Injection) system, fuel pump, injectors, fuel filter, fuel tank, lines
Ignition System:
Electronic Ignition (EI) system, coil, spark plugs, sensors
Transmission:
5-speed constant mesh, clutch, primary drive, final drive belt
Chassis:
Frame, swingarm, front fork, rear suspension, steering head bearings
Brakes:
Front and rear brake systems, calipers, master cylinders, lines, pads, rotors
Electrical System:
Wiring diagrams, battery, charging system (alternator, regulator/rectifier), lighting, starting system, instrumentation, security system
Bodywork And Trim:
Fenders, fuel tank, seat, handlebars, mirrors, lighting fixtures
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, belt inspection and adjustment, tire pressure, chain lubrication (if applicable, though belt drive is standard), spark plug replacement
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides
Repair And Rebuild:
Complete procedures for engine overhaul, transmission rebuild, suspension component replacement, brake caliper rebuild, etc.
Wiring And Electrical Diagnostics:
Detailed wiring diagrams, component testing, circuit diagnosis
Technical Depth
Depth:
Comprehensive (Factory level detail, suitable for professional technicians and advanced DIY mechanics)
📊 Manual Specifications
File Format
File Format Details:
PDF (Portable Document Format), typically optimized for screen viewing and printing. Searchable text is highly probable.
Print Quality
Print Quality Recommendation:
High-resolution images and diagrams for clarity. Recommend printing on quality paper for durability.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Evolution V-Twin, air-cooled
Displacement:
1202cc (73.3 cu in)
Bore X Stroke:
3.50 in x 3.81 in (88.9 mm x 96.8 mm)
Compression Ratio:
9.7:1
Performance
Horsepower:
Approximately 65-70 HP (Estimate, exact figures vary by source and tuning)
Torque:
Approximately 70-75 ft-lbs @ 3200 RPM (Estimate)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) with oxygen sensors
Fuel Type:
Unleaded gasoline, 91 octane (R+M)/2 recommended
Lubrication System
Oil Type:
Harley-Davidson SYN3 (SAE 20W-50) or equivalent motorcycle-specific synthetic oil
Oil Capacity:
Approx. 3.0 US quarts (2.8 liters) with filter change
Cooling System
Cooling Method:
Air-cooled
🔧 Transmission
Standard
Transmission Type:
5-speed, constant mesh
Primary Drive:
Clutch and chain drive within a separate primary cover
Final Drive:
Belt drive, 143-tooth, 1-inch pitch
Features
Clutch Type:
Multi-plate, wet, diaphragm spring
Transmission Oil Type:
Harley-Davidson Formula+ (or equivalent primary lubricant)
Transmission Oil Capacity:
Approx. 2.7 US quarts (2.5 liters)
📐 Dimensions
Exterior
Overall Length:
Approximately 87.4 in (2220 mm)
Wheelbase:
Approximately 60.0 in (1524 mm)
Seat Height:
Approximately 26.3 in (668 mm) laden
Ground Clearance:
Approximately 4.4 in (112 mm)
Weights
Dry Weight:
Approximately 570 lbs (258.5 kg)
Gross Vehicle Weight Rating Gvwr:
Not specified by manufacturer, typical for this class is 900-1000 lbs
Cargo
Fuel Capacity:
3.1 US gallons (11.7 liters)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are generally not subjected to standardized automotive crash testing like cars. Safety is based on design and component integrity.
Active Features
Brakes:
Front: Dual-piston caliper, floating disc. Rear: Dual-piston caliper, solid disc. ABS was an option for some Harley models in this era, verify if equipped.
Lighting:
Halogen headlight, LED tail light and brake light, front and rear turn signals.
Passive Features
Frame Construction:
Steel, double-cradle frame for robust structural integrity.
Tire Specifications:
Front: MH90-21 54H. Rear: 150/80B16 71H (Tubeless)
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer with integrated LCD odometer, trip meter, and diagnostic indicator lights. Tachometer typically optional or integrated into the speedometer housing.
Driver Assistance
Security System:
Harley-Davidson factory alarm system with key fob (standard or optional depending on market). The manual will cover its operation and diagnostics.
Connectivity
Charging Port:
Not typically equipped with standard USB ports. Some models may have a 12V accessory socket for charging devices.
🔧 Maintenance
Service Intervals
Engine Oil And Filter Change:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first.
Transmission Oil Change:
Every 10,000 miles (16,000 km) or 24 months.
Primary Chain Tensioner Inspection:
Inspect every 10,000 miles (16,000 km). Automatic tensioner recommended for models with potential issues.
Final Drive Belt Inspection And Tension:
Inspect belt condition and tension every 5,000 miles (8,000 km).
Spark Plug Replacement:
Approximately every 10,000 miles (16,000 km) or as needed based on inspection.
Fluid Specifications
Engine Oil Viscosity:
SAE 20W-50 (Harley-Davidson SYN3 or equivalent)
Primary Lubricant Type:
Harley-Davidson Formula+ (or SAE 50 transmission oil if specifically recommended for primary use)
Brake Fluid Type:
DOT 4
Known Issues
Primary Chain Tensioner Wear:
Some earlier Sportster models (though the 2008 is often equipped with an improved hydraulic tensioner) can experience wear on the primary chain tensioner, leading to noise or potential damage if not addressed. The manual will detail inspection and replacement procedures for both the original spring-loaded and later hydraulic units.
Exhaust Leaks:
Common across many V-twins, especially with aftermarket exhaust systems. The manual will cover proper torque sequences and gasket replacement for exhaust components.
Electrical Connector Corrosion:
While less common than on older models, water ingress can affect electrical connectors. The manual's wiring diagrams are crucial for troubleshooting these issues.
📚 Vehicle History
Brand Heritage
Harley Davidson Legacy:
Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer renowned for its V-twin engines and distinctive cruiser styling.
Model Evolution
Sportster Lineage:
The Sportster line has been in continuous production since 1957, evolving from its original sport-oriented roots to a more relaxed cruiser style. The XL 1200N Nightster represents a modern interpretation with a focus on bobber aesthetics.
Production
Manufacturing Location:
United States (typically Milwaukee, Wisconsin or Kansas City, Missouri)
🏆 Awards & Recognition
Recognitions
Sportster Model Accolades:
While specific awards for the 2008 XL 1200N are not widely publicized, the Sportster line consistently receives recognition for its iconic status, customization potential, and authentic V-twin riding experience from motorcycle publications.
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