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Harley Davidson XL1200L Sportster Motorcycle 2008 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: XL1200L Sportster Year: 2008 Product Type: Service Repair Workshop Manual Availability: Instant Download 👋 Introduction Market Position Market Segment: Cruiser Motorcycle Target Audience:...
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类型: Motorcycle
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Harley Davidson XL1200L Sportster Motorcycle 2008 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
XL1200L Sportster
Year:
2008
Product Type:
Service Repair Workshop Manual
Availability:
Instant Download
👋 Introduction
Market Position
Market Segment:
Cruiser Motorcycle
Target Audience:
Harley-Davidson owners, independent repair shops, motorcycle enthusiasts
Competitive Analysis
Key Competitors:
Indian Scout, Triumph Bonneville, Yamaha Bolt
Key Features
Model Distinction:
Sportster line's heritage, accessible ergonomics, V-twin engine character
Manual Value Proposition:
Provides comprehensive, factory-accurate information for maintenance and repair, saving time and money compared to dealership service.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete factory service and repair procedures
Page Count
Estimated Page Count:
Approximately 500+ pages (typical for this model and year)
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine assembly, disassembly, troubleshooting, diagnostics, lubrication, cooling, fuel delivery (EFI), ignition, exhaust
Transmission Systems:
Transmission assembly, disassembly, clutch operation, gear shifting mechanisms, troubleshooting
Chassis Systems:
Frame, suspension (front fork, rear shocks), steering, wheels, tires, brakes (hydraulic front and rear disc), swingarm, final drive (belt)
Electrical Systems:
Wiring diagrams, lighting, ignition system, starting system, charging system (stator, regulator/rectifier), battery, instrument cluster, sensors, ECU troubleshooting
Fuel System:
Electronic Fuel Injection (EFI) system components, fuel pump, injectors, throttle body, sensors (MAP, IAT, O2)
Bodywork And Trim:
Fenders, fuel tank, seat, handlebars, controls, exhaust system components
Procedures Included
Maintenance Procedures:
Routine maintenance checks, oil changes, filter replacements, spark plug service, brake fluid flush, belt tensioning, drive belt inspection and replacement
Repair Procedures:
Detailed step-by-step instructions for component removal, installation, rebuilding, and adjustment
Troubleshooting Diagnostics:
Fault finding guides, diagnostic flowcharts, common problem identification and solutions
Special Tools And Techniques:
Identification and usage of specialized tools required for specific service operations
Technical Depth
Depth:
Comprehensive (covers everything from basic maintenance to full engine and transmission rebuilds)
Diagnostic Level:
Advanced diagnostic procedures, including interpretation of sensor data and error codes (where applicable)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval
Print Quality:
High-resolution digital document, suitable for printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Evolution V-Twin
Displacement:
1200 cc (73.2 cu. in.)
Bore X Stroke:
3.500 in. x 3.813 in. (88.9 mm x 96.8 mm)
Compression Ratio:
9.7:1
Valvetrain:
Pushrod-actuated, overhead valves with hydraulic valve lifters, 2 valves per cylinder
Performance
Horsepower:
Approximately 65-70 HP (estimated, subject to tuning and specific market regulations)
Torque:
Approximately 70-75 ft-lbs @ 3500 RPM (estimated)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded premium gasoline, minimum 91 octane
Fuel Tank Capacity:
3.1 gal (11.7 L)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Constant Mesh
Features
Clutch Type:
Multi-plate, wet clutch
Final Drive:
Carbon reinforced, belt drive
Gear Ratios:
1st: 10.110, 2nd: 7.251, 3rd: 5.000, 4th: 3.761, 5th: 3.111 (Typical values, refer to manual for exact ratios)
Transmission Fluid Type:
Harley-Davidson Formula + Transmission/Primary Chaincase Lubricant (or equivalent API GL-4 SAE 75W-90)
Transmission Fluid Capacity:
2.7 US qt (2.5 L)
📐 Dimensions
Exterior
Length:
85.7 in. (2177 mm)
Width:
34.5 in. (876 mm) (at handlebars)
Height:
47.4 in. (1204 mm) (at windshield, if equipped)
Wheelbase:
60.0 in. (1524 mm)
Ground Clearance:
4.5 in. (114 mm)
Seat Height:
26.0 in. (660 mm) (unladen)
Weights
Dry Weight:
565 lbs (256 kg)
Gross Vehicle Weight Rating:
930 lbs (422 kg)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles are not typically rated by agencies like NHTSA)
Active Features
Braking System:
Hydraulic front and rear disc brakes
ABS:
Optional (check specific vehicle configuration)
Lighting:
Halogen headlamp, LED taillight
Passive Features
Frame Construction:
Steel frame
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, tachometer (optional on some models), digital odometer, trip meter, clock, gear indicator, fuel level, low oil pressure, engine diagnostics, turn signal, high beam indicators.
Audio System:
N/A (Typically no factory audio system on this model)
Driver Assistance
ABS:
Available as an option on this model year.
Connectivity
Diagnostic Ports:
CAN bus diagnostic connector for use with Harley-Davidson diagnostic tools.
🔧 Maintenance
Service Intervals
Initial Service:
1000 miles (1600 km) or 6 months
Subsequent Service:
Every 5000 miles (8000 km) or 12 months thereafter
Oil Change Interval:
Every 5000 miles (8000 km) or 12 months, whichever comes first
Fluid Specifications
Engine Oil Type:
Harley-Davidson Genuine V-Twin 20W-50 Synthetic (or equivalent API CI-4 or higher specification 20W-50 synthetic motorcycle oil)
Engine Oil Capacity:
3.0 US qt (2.8 L) with filter change
Primary Chaincase Oil Type:
Harley-Davidson Formula + Transmission/Primary Chaincase Lubricant (or equivalent)
Primary Chaincase Oil Capacity:
2.7 US qt (2.5 L)
Brake Fluid Type:
DOT 4 (refer to manual for specific recommendations)
Fork Oil Type:
Harley-Davidson Factory Fork Oil (refer to manual for specific viscosity and quantity)
Known Issues
Common Wear Items:
Drive belt wear, brake pad wear, fork seal leaks, clutch cable adjustment
Potential Engine Concerns:
Leaking rocker box gaskets, oil pressure issues (rare), exhaust header leaks
Electrical Notes:
Stator or regulator/rectifier failure can occur over time, battery maintenance is crucial for EFI systems.
📚 Vehicle History
Brand Heritage
Brand Origin:
Founded in 1903, Milwaukee, Wisconsin, USA
Model Evolution
Sportster Introduction:
The Sportster line dates back to 1957, representing a sportier, more agile alternative to Harley-Davidson's Big Twin models.
Evolution Engine Introduction:
The Evolution engine (or 'Blockhead') was introduced in 1984 for Sportsters, offering significant improvements in performance and reliability over previous Ironhead engines.
Production
Manufacturing Location:
USA (Kansas City, Missouri; York, Pennsylvania)
🏆 Awards & Recognition
Recognitions
Model Awards:
The Sportster line has consistently been recognized for its iconic styling and accessible performance within the cruiser market. Specific awards for the 2008 XL1200L are not widely publicized, but the model was a popular choice for riders seeking a classic Harley experience.
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