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Harley Davidson XL1200L Sportster Motorcycle Complete Workshop Service Repair Manual 2008

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🏷️ Basic Information Identification Make: Harley-Davidson Model: XL1200L Sportster Year: 2008 Codes Engine Code: Evolution Chassis Code: XL 👋 Introduction Market Position Vehicle Segment: Cruiser Motorcycle Target Audience: Motorcycle enthusiasts,...
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类型: Motorcycle
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Harley Davidson XL1200L Sportster Motorcycle Complete Workshop Service Repair Manual 2008
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
XL1200L Sportster
Year:
2008
Codes
Engine Code:
Evolution
Chassis Code:
XL
👋 Introduction
Market Position
Vehicle Segment:
Cruiser Motorcycle
Target Audience:
Motorcycle enthusiasts, DIY mechanics, independent repair shops
Competitive Analysis
Comparable Models:
Indian Scout, Triumph Bonneville, Yamaha Bolt
Key Features
Vehicle Attributes:
Classic styling, V-twin engine, accessible ride height, customizability
Manual Value
Benefit To Owner:
Empowers owners to perform maintenance and repairs, saving on labor costs and understanding their vehicle better
📋 Manual Details
Coverage Areas
Manual Type:
Complete Workshop Service Repair Manual
Language:
English
Format:
Downloadable (likely PDF)
Page Count
Estimated Page Count:
Likely 300-600 pages (typical for comprehensive workshop manuals)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Clutch, Final Drive
Chassis:
Frame, Suspension (Front & Rear), Steering, Wheels, Tires, Brakes
Electrical:
Ignition System, Starting System, Charging System, Lighting, Gauges, Wiring Diagrams, ECU/ECM
Bodywork:
Fuel Tank, Fenders, Seats, Controls, Exhaust System
Procedures Included
Maintenance:
Scheduled maintenance, Fluid checks and changes, Filter replacements, Lubrication
Troubleshooting:
Diagnostic procedures, Symptom analysis, Common faults
Repair:
Component disassembly, Reassembly, Overhaul procedures for all major systems
Installation:
Accessory installation, Component replacement
Technical Depth
Depth Level:
Comprehensive (covering routine maintenance to complete engine and transmission rebuilds)
Diagnostic Capability:
Advanced diagnostics, including electrical system troubleshooting and fault code interpretation (if applicable)
📊 Manual Specifications
File Format
File Type:
Likely PDF (Portable Document Format)
Searchability:
Likely text-searchable (for efficient information retrieval)
Printability:
Likely printable (allowing for physical copies)
Print Quality
Image Resolution:
High-resolution diagrams and illustrations for clarity
Binding Type
Binding Method:
N/A (for downloadable format) - if printed, typically comb or spiral-bound for lay-flat use
Paper Type
Paper Quality:
N/A (for downloadable format) - if printed, typically heavy-duty paper to withstand workshop conditions
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Evolution V-twin
Displacement:
1200cc (73.4 cubic inches)
Bore X Stroke:
3.50 in. x 3.81 in. (88.9 mm x 96.8 mm)
Compression Ratio:
9.0:1
Performance
Horsepower Est:
Approx. 65-70 HP (actual figures may vary)
Torque Est:
Approx. 70-75 ft-lbs @ 3200 RPM (actual figures may vary)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded Gasoline
Lubrication
Oil Type Spec:
Harley-Davidson SYN3 or equivalent SAE 20W50 motorcycle oil
Oil Capacity W Filter:
3.0 US qt (2.8 L)
Ignition
Ignition Type:
Electronic Ignition
🔧 Transmission
Standard
Transmission Type:
5-speed Constant Mesh
Clutch Type:
Wet, multi-plate, diaphragm spring
Optional
Optional Transmission:
N/A for this model year and trim
Features
Gear Ratios:
Manual specifies individual gear ratios for optimal performance tuning
Fluid Specifications
Transmission Fluid Type:
Harley-Davidson Formula + or equivalent SAE 80W-90 transmission lubricant
Fluid Capacities
Transmission Fluid Capacity:
Refer to manual for exact capacity (typically around 24 oz / 0.7 L)
📐 Dimensions
Exterior
Overall Length:
Approx. 87.7 in. (2228 mm)
Wheelbase:
Approx. 60.0 in. (1524 mm)
Ground Clearance:
Approx. 4.75 in. (120 mm)
Weights
Dry Weight:
Approx. 570 lbs (259 kg)
Gvwr:
Refer to manual
Fuel Capacity:
4.5 US gal (17 L)
🛡️ Safety Features
Ratings
Safety Certifications:
DOT approved (for lighting and reflectors as per regulations)
Active Features
Braking System:
Hydraulic disc brakes (front and rear)
ABS:
Optional ABS (Anti-lock Braking System) available on some 2008 models
Passive Features
Lighting:
Halogen headlight, LED tail light, standard turn signals
Warnings:
Chassis and engine warning lights (check engine, oil pressure, etc.)
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, digital tachometer, fuel gauge, gear indicator (on some models), indicator lamps
Driver Assistance
ABS Availability:
Optional ABS system for enhanced braking control.
Connectivity
Connectivity Features:
N/A for this model year (focus on mechanical and core electronic systems)
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 12 months, whichever comes first
Subsequent Services:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first (for most items)
Fluid Specifications
Primary Chain Case Fluid:
Harley-Davidson Formula + or equivalent SAE 80W-90 transmission lubricant
Brake Fluid:
DOT 4 hydraulic brake fluid (unless specified otherwise for ABS models)
Fork Oil:
Refer to manual for specific weight and quantity (e.g., Harley-Davidson 10W fork oil)
Known Issues
Common Wear Items:
Clutch friction plates, drive belt, spark plugs, tires, brake pads
Potential Electrical:
Battery terminal corrosion, starter solenoid issues (less common on this specific year but possible)
Maintenance Tasks
Tire Pressure:
Front: 36 PSI, Rear: 40 PSI (cold) - Refer to manual for exact specifications
Drive Belt Tension:
Specific tension values and adjustment procedures are detailed in the manual.
Spark Plug Gap:
Refer to manual (typically around 0.038 - 0.043 inches)
📚 Vehicle History
Brand Heritage
Brand Origin:
Founded in 1903 in Milwaukee, Wisconsin, USA
Brand Identity:
Iconic American motorcycle manufacturer known for V-twin engines and custom culture
Model Evolution
Sportster Lineage:
The Sportster line has been in continuous production since 1957, making it one of the longest-running motorcycle platforms in history.
Xl1200L Introduction:
The XL1200L (Low) was introduced to offer a more accessible ride height for a wider range of riders within the Sportster family.
Production
Manufacturing Location:
United States (various Harley-Davidson plants)
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
While specific awards for the 2008 XL1200L might be difficult to pinpoint, the Sportster line consistently receives accolades for its style, performance, and customization potential from motorcycle publications and enthusiasts.
Ratings
Customer Satisfaction:
Harley-Davidson generally scores high in customer satisfaction, with the Sportster line being a significant contributor.
Certifications
Emissions Compliance:
Complies with relevant EPA and California Air Resources Board (CARB) emissions standards for its model year.
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